MMagLev Aero develops an electric propulsion platform for the advanced air mobility market, focusing on the MagLev HyperDrive™, a rim-driven, annular rotor propulsion system for eVTOL aircraft. The system uses a circular magnetic levitation mechanism and a passive magnetic bearing to suspend and drive many blades without a central shaft. This distributed propulsion design aims to reduce blade loading and noise while increasing safety, since propulsion is spread across multiple components and can continue operating if some units fail. The company sells its propulsion system to aircraft OEMs rather than building its own aircraft, targeting both unmanned cargo drones and passenger eVTOLs, and pursuing partnerships such as with XTI Aerospace and GE Additive. MagLev Aero plans a subscale technology demonstrator for 2025–2026 and aims to help make urban and regional air mobility quieter, more efficient, and easier to integrate from a system level.
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Company Size
11-50
Company Stage
N/A
Total Funding
$13.1M
Headquarters
Boston, MA
Founded
2018
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Total Funding
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MagLev Aero and DBT Aero launch program to pair HyperDrive(TM) electric propulsion with a laminar-flow airframe. Companies sign MOU to evaluate MagLev Aero's HyperDrive(TM) electric ducted-fan (EDF) propulsion across DBT Aero's aircraft family and plan testing on a DBT Aero sub-scale demonstrator BOSTON - October 1, 2026 - MagLev Aero Inc., developer of the HyperDrive(TM) rim-driven electric ducted-fan (EDF) propulsion system, and DBT Aero Inc., a developer of a highly efficient, clean-sheet family of aircraft, announced they have signed a memorandum of understanding (MOU) to evaluate integrating HyperDrive(TM) with DBT Aero aircraft. The companies plan to test HyperDrive(TM) on a DBT Aero sub-scale demonstrator, pairing MagLev Aero's magnetic-levitation propulsion with DBT Aero's laminar-flow airframe. The companies are partnering because each technology is expected to make the other perform better. DBT Aero's laminar-flow fuselage delivers smooth air to a centerline fan, which is expected to improve the fan's efficiency and thrust. In turn, the fan's suction helps control the fuselage boundary layer and reduce drag. The airframe helps the fan, and the fan helps the airframe. The companies presented their collaboration on September 30 at "The Future of Flight, Demonstrated," an invitation-only technology showcase and propulsion demonstration of MagLev Aero's HyperDrive(TM) rim-driven EDF technology in Boston. The exclusive event brought together leaders from defense, government, industry, and the investment community, and followed MagLev Aero's September 25 announcement of two DARPA contracts to advance HyperDrive(TM) toward full-scale flight demonstration. DBT Aero's design integrates three technologies into a single system: full-airframe Natural Laminar Flow, the patented Double Box Tail geometry, and an integrated propulsion architecture. Because DBT Aero's laminar-flow strategy is designed to keep propwash off the wing, its aircraft place the propulsor at the rear of the fuselage. The architecture has flown on four aircraft across four scales, from sub-scale unmanned aircraft to a 32-foot manned demonstrator. In his presentation, DBT Aero Founder and CEO Michael Duke noted that a ducted fan reduces losses compared with an open propeller, offers advantages during takeoff and climb, and can reduce takeoff noise compared with an unshielded propeller. MagLev Aero's HyperDrive(TM) rim-driven EDF shows what is possible when the propulsion system is integrated with the airframe geometry, which is expected to enhance the performance of both. "Many electric aircraft programs start with an existing airplane and try to electrify it. It's like electrifying a 1957 Chevy," said Duke. "We went the other way. Our aircraft was designed around a single propulsor at the rear of the fuselage long before a practical electric ducted fan existed. MagLev Aero builds propulsion. We build airframes. Now we find out what they can do together." "DBT Aero has developed something propulsion engineers rarely encounter: an aircraft architecture designed from the outset around an aft-mounted propulsor," said Ian Randall, Co-Founder and CEO of MagLev Aero. "That gives us the opportunity to evaluate our technology in an installation where the airframe and propulsion system can be considered together rather than treated as separate systems. We look forward to putting that combination through the engineering process." Under the MOU, MagLev Aero and DBT Aero will evaluate the propulsion technology across DBT Aero's aircraft family, spanning unmanned systems to crewed aircraft. The companies also plan to test MagLev Aero's HyperDrive(TM) on a DBT Aero sub-scale demonstrator. The program marks a future stage in DBT Aero's propulsion roadmap and does not alter the propulsion plan for the company's first production aircraft. The two-seat DBT-2LX is being developed for FAA certification under the MOSAIC rule and will be powered by a conventional engine and propeller. In summary, MagLev Aero and DBT Aero will jointly evaluate HyperDrive(TM) across DBT Aero's aircraft family and plan to test it on a DBT Aero sub-scale demonstrator to measure how the laminar-flow airframe and the centerline fan improve each other's efficiency. The collaboration supports DBT Aero's longer-term propulsion roadmap; the DBT-2LX remains on its conventional-engine certification path. About MagLev Aero MagLev Aero is a Boston-based company developing the MagLev HyperDrive(TM) propulsion platform for the next generation of drones and advanced air vehicles. Backed by Breakthrough Energy Ventures and Material Impact, with 44 issued patents, its rim-driven ducted fan architecture leverages patented magnetic-levitation technology to deliver more thrust for less power. MagLev Aero holds two DARPA contracts supporting HyperDrive(TM)'s advance toward full-scale flight demonstration. Learn more at maglevaero.com. About DBT Aero DBT Aero Inc., headquartered in Salt Lake City, Utah, is developing a family of clean-sheet aircraft, from unmanned systems to regional aircraft, integrating full-airframe Natural Laminar Flow, the patented Double Box Tail geometry, and an integrated propulsion architecture, starting with the two-seat DBT-2LX. DBT Aero's aircraft architecture has flown on four aircraft at four scales, from sub-scale unmanned aircraft to a 32-foot manned demonstrator. dbt.aero
What the propulsion system aims to improve. MagLev Aero says its HyperDrive platform could help drones fly faster and farther, carry heavier payloads and make less noise. Those capabilities could serve several types of aircraft, from surveillance drones operating in contested areas to counter-drone systems intended to intercept hostile aircraft. The company also sees a role for the system in cargo drones carrying supplies where conventional logistics may be difficult. It has not provided measured improvements in thrust, power use, range or noise in the announcement, so those performance claims remain to be established through testing. Propulsion matters because an aircraft has to balance the power available to it against the demands of its mission. A system that delivers more thrust for the same power could give designers more room to prioritize speed, payload or endurance, depending on the aircraft.
MagLev Aero secures dual DARPA contracts to advance next-generation U.S. Drone propulsion. Sep 25, 2026, 18:37 ET Concurrent DARPA awards provide non-dilutive funding to accelerate MagLev Aero's path to TRL-6 flight readiness, de-risking dual-use commercialization and advancing U.S.-manufactured propulsion for American "Drone Dominance" initiatives. BOSTON, Sept. 25, 2026 /PRNewswire/ - Propulsion has always been at the core of aircraft performance. As defense drones undergo a rapid performance escalation on the modern battlefield, there remains a critical, unmet need for advanced propulsion systems capable of establishing true drone air dominance. Addressing this challenge, MagLev Aero, a pioneer in advanced aerospace propulsion technology, today announced it has been selected by the Defense Advanced Research Projects Agency (DARPA) for concurrent awards under the Minimum Viable Product (MVP) and Embedded Entrepreneur Initiative (EEI) programs. MagLev Aero has created a breakthrough in propulsion technology that provides more thrust for less power, fundamentally changing the physics of flight. This highly efficient architecture directly enables higher speeds, longer operational ranges, increased payload capacities, and a dramatically reduced noise signature - all the key domains required for drones that must evade detection and capture, counter-drones designed to catch and kill hostile threats, and cargo drones for contested logistics. Supported by this non-dilutive government funding and an accelerating defense-market demand signal, MagLev Aero is advancing the industrialization of its next-generation propulsion platform. The platform is purpose-built to meet the surging demand for high-performance, U.S.-manufactured drone propulsion, aligning directly with White House "Drone Dominance" priorities, and the rapidly expanding commercial advanced air mobility (AAM) market. DARPA funding will support rapid advancement from prototype to flight-tested production, significantly reducing technical and integration risks for dual-use commercialization. DARPA MVP - Accelerating Flight Readiness for Airframers DARPA's MVP support helps technology developers quickly prototype, test, and adapt breakthroughs. MagLev Aero is funded to build and test a full-scale, flight-relevant propulsion demonstration platform, culminating in a Technology Readiness Level 6 (TRL-6) demonstration in a relevant operational environment. This effort significantly de-risks adoption for airframers and OEMs developing the next generation of autonomous drones and crewed aircraft by demonstrating: * Flight-Relevant Integration Readiness: Achieving TRL-6 will validate the system's aerodynamic performance, stability, and reliability. This provides aerospace manufacturers with a highly efficient, drop-in propulsion architecture that reduces OEM R&D and fielding timelines. * Leap-Ahead Platform Capabilities: MagLev Aero's technology is designed to unlock step-change improvements in payload capacity, acoustic signature reduction, operational range, and aircraft efficiency - serving as key competitive differentiators for OEMs competing for both future defense and commercial fleet programs. DARPA EEI - Scaling U.S. Industrialization & Commercialization Simultaneously, the DARPA EEI Program accelerates MagLev Aero's defense commercialization, go-to-market execution, and U.S. industrialization strategy. The award funds the embedding of an experienced business leader to help navigate federal acquisition frameworks and capture strategic transition opportunities. * Capitalizing on "Drone Dominance" Priorities: This executive leadership will strategically position MagLev Aero's capabilities for program capture, large-scale, urgent government procurement efforts across government agencies and armed forces including Air Force, Navy, NASA, AFWERX, U.S. Special Operations Command (USSOCOM), and the Air Force Research Laboratory (AFRL). * Strengthening Domestic Manufacturing: Driven by the strategic imperative for secure, domestic supply chains, MagLev Aero plans to industrialize a robust, "Made in the U.S." manufacturing and supplier base for industrializing next-generation drone propulsion. "These dual DARPA contracts represent a major inflection point for MagLev Aero," said Ian Randall, Co-Founder and CEO of MagLev Aero. "We are not just proving out physics in a lab; we are helping build the propulsion industrial base for the next generation of American air power. By rapidly advancing our scalable, domestically manufactured propulsion platform to TRL-6, we are delivering a proven solution that meets the urgent national need for trusted, high-performance U.S. drone technologies." About MagLev Aero MagLev Aero is a Boston-based company developing the MagLev HyperDrive(TM) propulsion platform for the next generation of drones and advanced air vehicles. Backed by Breakthrough Energy Ventures and Material Impact, with 44 issued patents, its rim-driven ducted fan architecture leverages its patented MagLev HyperDrive(TM) technology. The company is devising a new engineering framework combining modern AI compute technology, multiphysics optimization, and human innovation to accelerate electrified propulsion design. The goal: unlock unprecedented levels of efficiency, range, payload, noise reduction, speed, and resiliency, directly enhancing operational capabilities for both defense and commercial aircraft applications. Disclaimer: Any opinions, findings, conclusions, or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the Defense Advanced Research Projects Agency (DARPA). SOURCE MagLev Aero
XTI Aerospace collaborates with MagLev Aero on transformational electric propulsion system.
Maglev Aero, developer of an eVTOL (electric vertical take-off and landing) aircraft management platform designed to optimize mobility and connectivity, raised $2.50 million in Seed-2 funding.
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Industries
Company Size
11-50
Company Stage
N/A
Total Funding
$13.1M
Headquarters
Boston, MA
Founded
2018
Find jobs on Simplify and start your career today
Don't see your dream role? Check out thousands of other roles on Simplify.Browse all jobs