Full-Time

Plant Continuous Improvement Manager

Continuous Improvement, Operational Excellence

Posted on 10/5/2025

Ardagh Group

Ardagh Group

5,001-10,000 employees

Global glass and metal packaging manufacturer

Compensation Overview

$93.9k - $140.9k/yr

+ Bonus

Chicago, IL, USA

In Person

The salary range provided is applicable for roles that are based out of Illinois.

Category
Operations & Logistics (1)
Required Skills
Data Analysis
Requirements
  • University Degree in Engineer, Advanced Mathematics or Statistics
  • Certified in Six Sigma Black Belt
  • Project Management skills applying both Lean and Six Sigma
  • Proficient in MS Office tools
  • Strong understanding of Production Systems
  • Process and data driven mindset with strong ability to understand the plant´s technologies & processes
  • Proficient in data analysis and CI tools
  • Strong knowledge and demonstrated application of Lean/Six Sigma methodologies
  • Comfortable engaging with all levels of Management including Regional leadership teams
  • Ability to interact and network with all internal- and external stakeholders, exceptional relationship-building skills
  • Clear and concise communicator able to build a compelling vision or direction
  • Willingness to learn and teach new methodologies and tools
  • Strong presentation, motivation and good listening skills
  • Leader and team builder, effectively dealing with cross cultural business environment
  • Good problem-solving, team-working and conflict management skills
  • Able to deal with ambiguity and able to resolve problems in that environment
  • Analytical thinking
  • Flexible and resilient
  • Change management
  • Fluent in spoken and written English
Responsibilities
  • Lead the rollout and ongoing management of the Ardagh Metal Production System (AMPS) at the plant level, ensuring alignment with regional CI strategies, global standards, and plant priorities.
  • Deliver AMPS implementation through the use of global models, standard templates, and site-specific use cases to achieve targeted performance improvements.
  • Conduct AMPS assessments, audits, and maturity evaluations to track progress and ensure compliance with established standards.
  • Develop and maintain the plant’s CI roadmap in collaboration with the Regional CI Director.
  • Coordinate AMPS initiatives, prepare assessment reports, and support plant leadership in implementing actions for performance improvement.
  • Identify, lead, and support plant level CI projects to improve OEE, reduce downtime, increase throughput, minimize waste, and optimize productivity.
  • Apply structured problem-solving techniques (e.g., A3, DMAIC, 5 Whys, Fishbone) to identify root causes and deliver measurable improvements.
  • Facilitate Kaizen events, workshops, and cross-functional projects focused on achieving operational gains.
  • Monitor and track CI project outcomes to ensure sustainability and alignment with plant and business goals.
  • Link CI efforts to cost reduction initiatives, tracking cycle times, savings, and key performance indicators (KPIs).
  • Deliver AMPS and CI training across all levels of the plant workforce—from frontline operators to plant leadership.
  • Coach managers, supervisors, and teams on Lean tools, daily management systems, and performance tracking methods.
  • Identify AMPS-related training needs and provide Lean and Six Sigma training as appropriate.
  • Develop and mentor internal CI champions to build site-level ownership and long-term capability in continuous improvement.
  • Act as a change agent within the plant, promoting the adoption of Lean thinking and a structured culture of continuous improvement.
  • Provide management and oversight for all plant CI activities, ensuring alignment with strategic goals and a sustained CI mindset.
  • Facilitate cultural transformation through consistent messaging, role modeling, and reinforcement of AMPS principles in day-to-day operations.
  • Partner with the Regional CI Director and Plant Manager to align plant CI initiatives with broader regional strategies.
  • Collaborate with cross-functional plant leadership teams to support strategic priorities, operational excellence, and cultural change.
  • Facilitate sharing of best practices across sites, contributing to regional and global learning.
  • Provide regular reporting on CI project progress, KPIs, cost savings, and AMPS maturity to plant and regional stakeholders.
  • Promote standardization and harmonization of CI tools and practices in alignment with corporate guidelines.
  • Support site readiness for AMPS assessments and ongoing CI evaluations.
  • Participate in benchmarking activities to evaluate plant performance and identify opportunities for improvement.
  • Contribute to the Ardagh Best Practices initiative by identifying, implementing, and sharing high-impact practices.

Ardagh Group produces glass and metal packaging for beverages and consumer goods through large-scale, integrated manufacturing facilities. Its products include bottles, jars, and metal cans, made and delivered through end-to-end packaging lines that cover design, production, and supply. The company differentiates itself by its global scale and breadth across multiple materials, built through extensive acquisitions and a strategy that combines glass and metal packaging under one umbrella (with AMP later spun off to sharpen focus). Its goal is to be a leading global supplier of packaging solutions, providing reliable, high-volume containers and an efficient, integrated supply chain for beverage brands and other consumer goods.

Company Size

5,001-10,000

Company Stage

IPO

Headquarters

Luxembourg, Luxembourg

Founded

1932

Simplify Jobs

Simplify's Take

What believers are saying

  • Metal packaging revenue surged 12% to $5.5B in 2025, fueled by 16% energy drink sales.
  • Q1 2026 adjusted EBITDA grew 11% to $322M despite volumes, with net debt at 6.2x.
  • Secured $1.5B recapitalization in 2025, extending loan to 2030 for financial flexibility.

What critics are saying

  • Glass revenue drops 3.1% to $4.1B in 2025 as North American plants shrink from 14 to 9.
  • Ball Corporation dominates beverage cans, capping Ardagh's growth below 6% shipments.
  • Mike Dick retires May 2026, disrupting glass turnaround amid O-I Glass competition.

What makes Ardagh Group unique

  • Ardagh Group leads in sustainable metal and glass packaging from 58 facilities across 16 countries.
  • Paul Coulson's 1998 stake ignited acquisitions like 2016's $3.4B Ball-Rexam beverage can deal.
  • Spun off Ardagh Metal Packaging in 2021, retaining 76% stake in NYSE-listed entity.

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Benefits

Health Insurance

401(k) Retirement Plan

401(k) Company Match

Paid Sick Leave

Wellness Program

Company News

Pestalozzi
Apr 24th, 2026
Ardagh Group secures $1.5B recapitalisation with senior notes and loan facility extension

Pestalozzi advised Ardagh Group on a $1.5 billion recapitalisation transaction covering all Swiss law aspects. The deal included the offering of $1.5 billion in senior secured notes and the extension of its $500 million global asset-based loan facility from 2027 to 2030, supported by a syndicate of lenders. Ardagh Group is a global supplier of sustainable metal and glass packaging, operating 58 production facilities across 16 countries and employing approximately 19,000 people. The company reported sales of approximately $9.1 billion. The transaction was secured by upstream guarantees and a comprehensive security package across multiple jurisdictions, including Switzerland.

PR Newswire
Mar 27th, 2026
Ardagh Metal Packaging to release Q1 2026 results on 23 April

Ardagh Metal Packaging will release its first quarter 2026 results on 23 April at midday BST, followed by an investor webcast and conference call at 13:00 BST. The results will be posted on the company's investor relations website. Ardagh Metal Packaging is a leading global supplier of recyclable metal beverage cans, operating as part of Ardagh Group. The company runs 23 production facilities across nine countries, employing approximately 6,500 people. In 2025, AMP reported sales of $5.5 billion.

Yahoo Finance
Mar 13th, 2026
UBS raises Ardagh Metal Packaging price target to $4.75 from $4.25 after Q4 results beat guidance

Ardagh Metal Packaging has received a price target increase from UBS to $4.75 from $4.25, with the firm maintaining a Neutral rating. The adjustment followed the company's fiscal Q4 and full year 2025 results announced on 26 February. Ardagh reported 3% growth in global beverage can shipments year-over-year, with 5% growth in the Americas and 2% in Europe. North American volumes grew 6%, offsetting a 2% decline in Brazil. The company's energy category customer portfolio drove favourable product mix despite supply chain challenges and softness in Brazil's beer market. Adjusted EBITDA reached $166 million for the quarter, exceeding guidance of $147–162 million, representing 1% growth year-over-year with both segments performing ahead of expectations.

Webpackaging
Mar 10th, 2026
AMP-Europe announces the opening of its advanced laboratory in Bonn

AMP-Europe announces the opening of its advanced laboratory in Bonn. * 10 Mar 2026 * Ardagh Metal Packaging * Europe * Germany * Eating, Drinking * Primary Packaging * Beverage Cans * Metal * Laboratory, Testing, Certification Ardagh Metal Packaging-Europe (AMP-Europe) is pleased to announce the opening of its new, advanced laboratory in Bonn, Germany with a full range of services now available. This marks an important step in strengthening customer and market support while investing in the future of the beverage can industry. The facility is designed to enhance customer service, ensure food legal compliance, and provide expanded capabilities for innovation and knowledge development. The laboratory project began in October 2025 with the preparation and fit-out of the new facility. Thanks to careful planning and seamless coordination, the move to the new laboratory site was completed while maintaining full operational continuity, ensuring AMP customers experienced no disruption. The new laboratory delivers comprehensive technical support to AMP-Europe production facilities, customers, and R&D teams. Equipped with advanced capabilities in metal can packaging technology and material analysis, it ensures food compliance and high-quality packaging performance. The team evaluates material compatibility with new beverages and conducts in-depth defect investigations. With in-house can-filling facilities that replicate real production conditions, the laboratory enhances process optimisation and supports the development of safe, innovative metal can packaging solutions. The new laboratory strengthens AMP-Europe's technical capabilities and reinforces AMP's commitment to partnering with customers to meet evolving market needs.

Yahoo Finance
Feb 28th, 2026
Ardagh's metal packaging revenue jumps 12% to $5.5B as glass declines 3%

Ardagh Group reported $9.6 billion in revenue for 2025, up 5% year over year, with diverging performance between its metal and glass packaging divisions. Metal packaging revenue rose 12% to $5.5 billion, whilst glass packaging revenue fell 3.1% to $4.1 billion. The company's metal business benefited from growth in energy drinks, which accounted for 16% of North American sales, and sparkling water at 11%. North American beverage can shipments increased 6% for the year. Glass packaging declined as Ardagh reduced its North American footprint from 14 facilities in 2023 to nine, with beer remaining its largest glass end market at 28%. The company posted a $952 million loss for 2025, compared with $597 million in 2024. Ardagh expects 2026 adjusted EBITDA between $750 million and $775 million.

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