Full-Time
CFD simulations for aerospace and defense
No salary listed
No H1B Sponsorship
Dayton, OH, USA + 2 more
More locations: Fort Walton Beach, FL, USA | Huntsville, AL, USA
In Person
US Citizenship Required
Bachelor's
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CFD Research performs high-fidelity simulations to tackle tough engineering problems in aerospace, defense, biomedical, energy, and materials science. It builds physics-based models, runs large-scale CFD and related simulations, and analyzes results to guide design decisions and validate concepts. The company distinguishes itself through a focus on mission-critical government and industrial R&D and by being 100% employee-owned, with long-standing collaborations with NASA, DoD, and NIH. Its goal is to solve the nation’s hardest engineering challenges by delivering rigorous simulation-based research and development for aerospace, defense, healthcare, and energy applications.
Company Size
201-500
Company Stage
N/A
Total Funding
$1.1M
Headquarters
Huntsville, Alabama
Founded
1987
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CFD Research awarded $2 million Missile Defense Agency contract to advance next-generation missile propulsion technology. HUNTSVILLE, Alabama - CFD Research, in collaboration with Purdue University, has been awarded a $2 million contract by the Missile Defense Agency (MDA) to develop next-generation solid propellant technology for missile defense interceptors. The award recognizes CFD Research's leadership in advanced propulsion research and computational modeling, while Purdue University contributes deep expertise in propellant chemistry and energetic materials science. Together, the teams are combining laboratory experimentation, machine learning, and analytical modeling to develop propellants that push the boundaries of what is currently possible in missile defense. Under this contract, CFD Research and Purdue are developing a new class of solid propellant that simultaneously improves thrust responsiveness and energy output - two qualities that have historically been difficult to advance together. Building on earlier research that proved this combination is achievable without compromising military safety classifications, this effort will scale that work into a full production and testing environment, validated across a range of thrust levels and chamber pressures. The program will also produce ProForm, a machine learning-based software tool designed to predict propellant burn behavior from experimental data. ProForm is intended to help development teams identify high-performing formulations faster, reducing the cost and time associated with large-scale physical testing while giving future programs a smarter foundation for propellant design. "This effort is about pushing the boundaries of what solid propulsion systems can achieve," said Debasis Sengupta, Principal Investigator at CFD Research. "By combining advanced chemistry with machine learning, we're creating propellants and predictive tools that enable faster, more agile response capabilities that strengthen the performance and reliability of next-generation defense systems." At the conclusion of this program, the team expects to deliver one or more flight-ready propellant formulations and the ProForm software, both at a maturity level suitable for transition into engineering and manufacturing development. This award highlights CFD Research's long-standing expertise at the intersection of propulsion, energetic materials, and computational science, and reinforces North Alabama's growing role as a hub for nationally significant defense technology development. **This material is based upon work supported by the Missile Defense Agency under Contract No. HQ086026CE044. Any opinions, findings and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the Missile Defense Agency. About CFD Research Since its inception in 1987, CFD Research has delivered innovative technology solutions within the Aerospace & Defense, Biomedical & Life Sciences, Intelligence & Sensing, and Energy & Materials industries. CFD Research has earned multiple national awards for successful application and commercialization of innovative component/system technology prototypes, multi-physics simulation software, multi-disciplinary analyses, and expert support services. Based in Huntsville, Alabama where laboratory facilities and headquarters are located, CFD Research also has office and laboratory facilities in Dayton, Ohio, prototyping test and evaluation facilities in Hollywood, Alabama, and office facilities in Fort Walton Beach, Florida. CFD Research is an ISO9001: AS9100D registered company and is appraised at CMMI Level II for Services. CFD Research is a 100% ESOP (employee-owned company) recognized in Inc. Magazine's Inc. 5000 as a top growing company for five of the last six years. Learn more at www.cfd-research.com.
CFD Research welcomes Johnny Stephenson as Vice President of Space Division. (Huntsville, Ala.) CFD Research is pleased to announce the addition of Johnny Stephenson as Vice President of the Space Division. With more than 30 years of experience in strategic communications, program leadership, and space mission support, Stephenson will help shape the company's space strategy as CFD Research continues to expand its involvement in major NASA programs and initiatives supporting the future of human space exploration. In this role, Stephenson will support the growth of CFD Research's space portfolio, helping strengthen customer relationships, guide strategic planning efforts, and support the company's continued engagement on NASA's Engineering and Science Services and Capabilities Augmentation (ESSCA) contract. His experience and insight will help position the company as it supports future missions, including efforts aimed at establishing a sustained human presence on the Moon. Stephenson joins CFD Research following a distinguished career with NASA. Most recently, he served as NASA's Deputy Associate Administrator for Communications, where he led the agency's global communications efforts as its highest-ranking civil servant in communications. Prior to that role, he served as Director of the Office of Strategic Analysis and Communications at NASA's Marshall Space Flight Center, leading an organization of over 170 personnel responsible for providing policy, program, and budget guidance to center leadership. Throughout his NASA career, Stephenson played a key role in supporting some of the agency's most significant programs and initiatives. Among his accomplishments, he chaired the $800 million Space Launch System avionics contract selection, contributing to the success of the Artemis I mission and NASA's broader efforts to return humans to the Moon. "Johnny brings a unique combination of leadership experience, strategic insight, and deep understanding of NASA's mission priorities," said Sameer Singhal, President & CEO of CFD Research. "His perspective and relationships across the space community will be invaluable as we continue growing our space portfolio and supporting some of the nation's most important exploration initiatives." CFD Research looks forward to leveraging Stephenson's experience and leadership as the company continues advancing innovative technologies and supporting critical space missions. His addition further strengthens CFD Research's commitment to delivering technical excellence and strategic value to customers across the aerospace and space communities. About CFD Research: Founded in 1987, CFD Research is a 100% employee-owned (ESOP) engineering and technology firm specializing in advanced capabilities across hypersonics, artificial intelligence & machine learning (AI/ML), sensing, power & energy, electronics, health & human performance, and space. The company develops and commercializes cutting-edge multi-physics simulation software, component and system technology prototypes, multidisciplinary analyses, and expert support services. This work has earned multiple national awards, along with recognition on the Inc. 5000 list five times in the past six years. Headquartered in Huntsville, Alabama, with facilities in Dayton, OH, Hollywood, AL, and Fort Walton Beach, FL, CFD Research is ISO 9001:AS9100D registered and CMMI Level II appraised for Services. Learn more at www.cfd-research.com.
CFD Research awarded NASA contract to advance microbial detection for planetary protection. HUNTSVILLE, Ala. - CFD Research Corporation has been awarded a NASA contract to develop advanced technologies that improve the detection of hard-to-find microorganisms, supporting planetary protection efforts for future space missions. As NASA expands exploration to the Moon, Mars, and beyond, preventing the unintended transfer of Earth-based microbes to other planetary bodies is critical. Even trace amounts of contamination can impact scientific discovery and mission integrity. However, detecting these microorganisms, especially those that are highly resilient and present in extremely low numbers, remains a significant technical challenge. To address this, CFD Research is developing a novel approach called Genomic Rapid Inspection of Non-abundant bacteria after Decontamination (GRIND). This technique is designed to significantly improve how microbial samples are processed and analyzed, enabling more effective detection of organisms that can survive harsh, space-like environments. Many of the most concerning microbes, such as bacterial endospores, are highly resistant to traditional analysis methods and can evade detection during standard sample preparation. The GRIND approach introduces a combined mechanical and chemical process that dramatically improves the ability to break down these resilient organisms and recover their genetic material for analysis. By enhancing detection sensitivity and efficiency, this technology aims to close a critical gap in current planetary protection protocols - helping ensure that spacecraft and exploration systems meet the highest standards for biological cleanliness. "Detecting extremely low levels of resilient microorganisms is one of the biggest challenges in planetary protection," said David Gaddes, Manager in the Biotechnology & Life Sciences Division at CFD Research. "With GRIND, we're developing a more effective way to uncover what traditional methods can miss, helping NASA safeguard future missions and preserve the integrity of scientific exploration." This work supports NASA's broader mission to responsibly explore space while preventing biological contamination, enabling more reliable scientific results and protecting the environments of other worlds. About CFD Research Founded in 1987, CFD Research is a 100% employee-owned (ESOP) engineering and technology firm delivering innovative solutions across Aerospace, Defense, Intelligence, Sensing, Biotechnology, Life Sciences, Prototyping, and Test & Evaluation. The company is recognized for developing and commercializing advanced multi-physics simulation software, component and system technology prototypes, multidisciplinary analyses, and expert support services. This work has earned multiple national awards, along with recognition on the Inc. 5000 list five times in the past six years. Headquartered in Huntsville, Alabama, with facilities in Dayton, OH, Hollywood, AL, and Fort Walton Beach, FL, CFD Research is ISO 9001:AS9100D registered and CMMI Level II appraised for Services. Learn more at www.cfd-research.com.
CFD Research awarded NASA contract to advance high-efficiency propulsion for future space and hypersonic systems. HUNTSVILLE, Ala. - CFD Research has been awarded a NASA contract to develop advanced nozzle technologies that improve the performance and efficiency of next-generation propulsion systems for space and hypersonic applications. As demand grows for faster, longer-range flight and more efficient in-space propulsion, new engine concepts are needed to deliver greater performance without increasing size or weight. Rotating detonation engines (RDEs) are an emerging technology which offers a more efficient way to generate thrust; however, key components such as exhaust nozzle design remain underdeveloped and significantly impact overall engine weight, performance, and stability. To address this challenge, CFD Research is developing a comprehensive design and optimization framework for next-generation propulsion nozzles. Building on successful initial research, the team will combine high-fidelity simulation, reduced-order modeling, and experimental validation to better understand how nozzle design influences engine efficiency and stability under realistic operating conditions. This effort will include collaboration with the University of Alabama in Huntsville (UAH), where experimental testing will help validate performance and accelerate the transition of these technologies into practical applications. "Rotating detonation engines are a key enabling technology for the next generation of hypersonic and space vehicles," said Tim Dawson, Combustion Group Leader at CFD Research. "Our goal is to develop the modeling tools and infrastructure needed to design and optimize these propulsion systems, grounding them with a targeted experimental test campaign to bring the theoretical gains into practice." By advancing the design of critical propulsion components, this work supports NASA's mission to develop innovative technologies which expand the boundaries of air and space travel. The outcomes of this project could contribute to more efficient launch systems, extended mission ranges, and future manned space exploration. About CFD Research Founded in 1987, CFD Research is a 100% employee-owned (ESOP) engineering and technology firm delivering innovative solutions across Aerospace, Defense, Intelligence, Sensing, Biotechnology, Life Sciences, Prototyping, and Test & Evaluation. The company is recognized for developing and commercializing advanced multi-physics simulation software, component and system technology prototypes, multidisciplinary analyses, and expert support services. This work has earned multiple national awards, along with recognition on the Inc. 5000 list five times in the past six years. Headquartered in Huntsville, Alabama, with facilities in Dayton, OH, Hollywood, AL, and Fort Walton Beach, FL, CFD Research is ISO 9001:AS9100D registered and CMMI Level II appraised for Services. Learn more at www.cfd-research.com.
CFD Research awarded $6.6 million DARPA contract to harness microsystems & biocatalysts for catalysis-based synthesis. HUNTSVILLE, Ala. CFD Research Corporation, in partnership with The University of Alabama in Huntsville (UAH), has been awarded a $6.6 million contract from the Defense Advanced Research Projects Agency (DARPA) to support the Microsystems Induced Catalysis (MICA) program, which seeks to develop microsystems that can precisely control molecular catalytic activity. The award recognizes CFD Research's leadership in delivering the theoretical, computational, and modeling foundation required to guide complex experimental efforts across the MICA research ecosystem, while UAH contributes deep expertise in biological sciences, atomistic modeling, and experimental insight critical to understanding how molecular catalysts behave in real-world microsystems. Together, the teams will integrate theory, computation, and experiment to accelerate discovery and reduce costly trial-and-error experimentation. Modern biomanufacturing faces a significant challenge: existing methods rely heavily on trial-and-error experimentation and outdated modeling tools that fail to account for how enzymes behave when attached to surfaces in real-world systems. This limits precision, scalability, and efficiency, particularly in applications that require complex, multi-step enzymatic cascades. Under MICA, CFD Research and UAH are working together to close this gap by combining advanced simulation, molecular-level modeling, and experimental insight to better predict how molecular behavior, surface interactions, and microsystem design influence catalytic performance. To support this effort, CFD Research is developing MAESTRO (Multimodal Approach for Enzyme-cascade Simulations Towards Reaction Optimization), a unified simulation framework that combines physics-based modeling, artificial intelligence, and molecular-level analysis. MAESTRO is designed to help experimental teams prioritize promising pathways, guide high-value experiments, and better understand how catalytic systems perform in realistic operating environments. "Today's biomanufacturing challenges demand more than trial and error," said Ketan Bhatt, the project's Principal Investigator. "With MAESTRO, we're building a smarter, integrated framework that connects what's happening at the molecular level to real-world production outcomes." The MICA program seeks to unlock new capabilities by enabling precise control over molecular catalysts within microsystems, with potential applications spanning advanced manufacturing, medical therapeutics, environmental remediation, and national security technologies. By serving as a modeling and analysis partner, CFD Research will help ensure that experimental efforts across the program are grounded in predictive science. This award highlights CFD Research's long-standing expertise at the intersection of biology, chemistry, engineering, and computation, while also marking an important milestone for UAH's Department of Biological Sciences, reinforcing North Alabama's growing role in nationally significant, interdisciplinary research initiatives. About CFD Research Since its inception in 1987, CFD Research has delivered innovative technology solutions within the Aerospace & Defense, Biomedical & Life Sciences, Intelligence & Sensing, and Energy & Materials industries. CFD Research has earned multiple national awards for successful application and commercialization of innovative component/system technology prototypes, multi-physics simulation software, multi-disciplinary analyses, and expert support services. Based in Huntsville, Alabama where laboratory facilities and headquarters are located, CFD Research also has office and laboratory facilities in Dayton, Ohio, prototyping test and evaluation facilities in Hollywood, Alabama, and office facilities in Fort Walton Beach, Florida. CFD Research is an ISO9001:AS9100D registered company and is appraised at CMMI Level II for Services. CFD Research is a 100% ESOP (employee-owned company) recognized in Inc. Magazine's Inc. 5000 as a top growing company for five of the last six years. Learn more at www.cfd-research.com.