Full-Time

Senior Mechanical Engineer

Posted on 8/6/2025

Marathon Fusion

Marathon Fusion

11-50 employees

High-throughput fusion fuel recycling system

Compensation Overview

$115k - $170k/yr

+ Equity

Company Does Not Provide H1B Sponsorship

San Francisco, CA, USA

In Person

Category
Mechanical Engineering (2)
,
Required Skills
CAD
GD&T
Requirements
  • B.S. or higher in Mechanical Engineering or related field
  • 5+ years of hands-on experience in design, prototyping, and testing of electromechanical systems
  • Experience as a design lead or program lead on a team of Mechanical Engineers
  • Demonstrated experience with high vacuum systems
  • Familiarity with high voltage equipment and safety practices
  • Strong experimental skills and ability to draw insights from physical systems
  • Proficiency in mechanical design, including CAD, GD&T, and design for manufacturability best practices
  • Capacity to learn new technical subjects quickly, collaborate cross-functionally, and consider problems from inter-disciplinary perspectives
  • Ability to thrive in ambiguity, drive projects forward, take ownership and flag when results are not moving the needle
  • Excellent written and oral communication
Responsibilities
  • Lead the iterative design and improvement of an isotope separation system, driving toward robust, scalable deployment
  • Prototype, test, and troubleshoot components and integrated systems in close collaboration with other engineers, physicists and technicians
  • Develop first-principles understanding of key physical processes and guide improvements based on experimental data and literature
  • Document experimental results and decisions clearly to inform design iterations and process development
  • Mentor and support junior engineers, fostering technical growth and strong engineering judgment on the team
Desired Qualifications
  • Experience instrumenting and collecting data off your own systems
  • Experience working with high voltage or plasma systems
  • Proven experience mentoring junior engineers
  • Process development experience in experimental Research and Development settings
  • Experience in a start up or a similarly fast paced environment

Marathon Fusion develops enabling technologies for the fusion energy industry. It builds high-throughput fuel processing systems that recycle deuterium and tritium using metal foil pumps based on hydrogen superpermeation, reducing tritium inventory and operating costs and enabling smaller, more economical fusion plants. It differentiates itself by targeting fuel-cycle hardware and exploring scalable value streams like nuclear transmutation to produce gold and other isotopes, with Letters of Intent from Commonwealth Fusion Systems and Helion Energy. Its goal is to accelerate the deployment of commercial fusion by improving fuel efficiency, lowering costs, and expanding revenue opportunities from material production.

Company Size

11-50

Company Stage

Grant

Total Funding

$9.9M

Headquarters

San Francisco, California

Founded

2023

Simplify Jobs

Simplify's Take

What believers are saying

  • Global tritium scarcity limits plants to dozen without Marathon's recycling tech.
  • Raised $10.9M including $5.9M seed from 1517 Fund and ARPA-E award.
  • Commonwealth Fusion's ARC program endorses Marathon's fuel systems.

What critics are saying

  • Peer review rejects transmutation paper, eroding investor confidence in 3-6 months.
  • Commonwealth Fusion builds proprietary tritium recycling, bypassing Marathon in 12-24 months.
  • Helion's pulsed non-D-T fusion obsoletes tritium processing in 18-36 months.

What makes Marathon Fusion unique

  • Develops metal foil pumps using hydrogen superpermeation for tritium recycling.
  • Secured Letters of Intent with Commonwealth Fusion Systems and Helion Energy.
  • Pioneers neutron-driven transmutation of mercury-198 into gold-197.

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Benefits

Health Insurance

Dental Insurance

Unlimited Paid Time Off

401(k) Retirement Plan

Commuter Benefits

Company Equity

Growth & Insights and Company News

Headcount

6 month growth

-5%

1 year growth

3%

2 year growth

25%
Medium
Aug 9th, 2025
Marathon Fusion: $9.9M for Nuclear Gold Breakthrough

Marathon Fusion, a San Francisco startup, has developed a method to produce gold from mercury isotopes using nuclear fusion reactors. The company raised $6 million in private funding and $4 million in government grants. Their process could generate 5,000 kg of gold annually, potentially doubling fusion plant revenue by combining energy and gold production. Scientific validation is pending, with a research paper awaiting peer review.

PR Newswire
Aug 20th, 2024
Marathon Fusion Wins DOE INFUSE Award to Advance Metal Foil Pump Technology for Fusion Energy

/PRNewswire/ -- Marathon Fusion, a startup developing fuel processing technology for the fusion industry, announced today that the company has been issued an...

FinSMEs
Jul 18th, 2024
Marathon Fusion Raises $5.9M Seed Funding

Marathon Fusion, a San Francisco-based startup, raised $5.9M in seed funding led by 1517 Fund and Anglo American, with participation from Übermorgen Ventures, Shared Future Fund, Malcolm Handley, and others. Including a CREATE award from the Department of Energy’s ARPA-E, total funding reaches $6.9M. The funds will be used to expand operations and development efforts. The company has signed Letters of Intent with Commonwealth Fusion Systems and Helion Energy and is hiring in San Francisco.

PR Newswire
Jul 18th, 2024
Marathon Fusion Closes $5.9M Seed Round To Process Fuel For Fusion Energy

SAN FRANCISCO, July 18, 2024 /PRNewswire/ -- Marathon Fusion , a startup developing fuel processing technology for the fusion industry, announced today a fundraise led by 1517 Fund and Anglo American, with participation from Übermorgen Ventures, Shared Future Fund, Malcolm Handley and other leading investors. Alongside a CREATE award from the Department of Energy's ARPA-E, these investments bring Marathon Fusion's total funding to $6.9M.Fusion can play a critical role in the energy transformation by providing clean, affordable and firm power at terawatt scale. But to fulfill that vision, the industry needs high-throughput processing of fusion fuel to meet the demands of commercial power plants.Since its founding in 2023, Marathon Fusion has been dedicated to making improvements to fuel processing efficiency. Its technology allows fusion power plants to operate with less tritium inventory, enabling smaller facilities and improved operational expenses.Marathon Fusion was supported early on by the Breakthrough Energy Fellows program, which funds promising, early-stage ideas and technologies in the fight against climate change. By providing capital, mentorship, education, and access to the Breakthrough Energy network, the program helps bridge the gap from lab to market.Now working to commercialize this technology to enable rapid, efficient and high-throughput processing of fusion fuel, Marathon aims to reduce onsite tritium inventories and improve plant economics, helping to ensure that fusion has a path to scale to its full potential.The new funding will allow Marathon Fusion to accelerate the development and deployment of its fuel processing technology in fusion power plants. The company has signed Letters of Intent with Commonwealth Fusion Systems and Helion Energy, two leading fusion startups aiming for the near-term deployment of fusion power plants."Part of the success of the ARC program will lie with industrial innovators to develop systems solving technical challenges inherent to fusion and enabling fusion power plants to be economically viable," said Brandon Sorbom, Chief Science Officer, and Co-founder, Commonwealth Fusion Systems

TechCrunch
Jul 18th, 2024
Without This Company’S Technology, Future Fusion Power Plants Might Never Light Up

Proponents of nuclear fusion have long promised to create nearly limitless power here on earth by harnessing the same reaction that powers the sun. Today, fusion’s biggest hurdle is ensuring that any fusion power plant produces more power than it needs to operate. The second is ensuring that it has enough fuel to run.Many fusion reactors are designed to run on a mix of two isotopes of hydrogen, deuterium and tritium. (Common hydrogen atoms have no neutrons; deuterium atoms have one, and tritium have two.) There’s plenty of deuterium, which can be found in seawater, but not nearly enough tritium, which is so rare that it essentially has to be manufactured.“There’s only 20 kilograms of tritium anywhere in the world right now,” Kyle Schiller, CEO of Marathon Fusion, told TechCrunch. A single commercial-scale power plant will require a few kilograms just to start up, meaning the world has enough tritium for a dozen at most. His startup, which has been operating stealthily, thinks it has a solution to that problem.Today, the world’s tritium supply is a waste byproduct of a small number of nuclear plants running on fission, the type of nuclear power that has been harnessed for energy since the middle of the 20th century

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