Sr.Supplier Engineer

Job Description

Primary Function of the Position:

Responsible for ensuring suppliers meet ISI requirements for quality, service, delivery, and cost. Drive suppliers to continuously improve business and manufacturing processes. Evaluate and select suppliers. Guide Engineering in choosing suppliers for new products and provide DFM input to new designs. Helps both NPI and on-going production, monitors and works with suppliers to improve supplier performance. Executes detailed projects with suppliers to implement changes and improvements affecting quality, cost, capacity, risk, and sub-supplier management.

The ideal candidate possesses broad and deep metal injection molding, metal machining manufacturing and/or plastic injection molding experience along with skills to select and develop suppliers.

Essential Job Duties:

• Complete project/ part qualification deliverables including Supplier pFMEA, Process Validations (IQ/OQ/PQ), Inspection Reports, Gage R&R, and Process Capability Data
• Work with suppliers to execute cost reductions, capacity improvements, and risk mitigation.
• Select the right process and supplier for the part, considering long-term fit and total cost of ownership.
• Manage supplier changes including manufacturing process changes, production optimization, facility changes, new equipment qualification, and new line validations.
• Drive changes to ISI requirements as necessary by initiating and managing changes to specifications and drawings through the engineering change order process.
• Own and drive to closure supplier variances from symptom through root cause analysis to corrective action, including careful CAPA documentation.
• Effectively prioritize and advance multiple concurrent projects and tasks
• Clearly communicate project status to key collaborators
• Build, own, and relentlessly pursue a vision for developing suppliers.
• Acknowledge proper level of documentation detail for tracking of actions and justification of actions.
• Generate key metrics for the team and suppliers, and continually drive for timely achievement of those metrics.
• Drive suppliers to continually improve their business and manufacturing process performance to meet Intuitive’s requirements for supplier excellence using a collection of best practices in project management, Six Sigma, Lean, SPC and negotiation. Drive these efforts without managerial guidance at several suppliers simultaneously.
• Implement corrective and preventive actions for supplier process by driving supplier’s investigations and root cause analysis.
• Provide effective and timely supply base health information and recommendation to management by creating and delivering data-driven supply base information to any level of management at ISI with little or no guidance.
• Prepare and deliver supplier communications as required by autonomously working with suppliers on scorecard creation.
• Work with suppliers and ISI engineering for the new product introduction to:
  • Create product supplier landscapes to establish launch readiness and report to management.
  • Develop supplier ramp readiness plans by judging business risk based on forecast, supplier capacity, quality performance, and process capability.
  • DFM by engaging suppliers early in development cycle to feedback manufacturability improvements in the designs prior to production.
  • Influence and guide Engineering in choosing suppliers by establishing selection criteria for preferred suppliers and leading the team effort to evaluate preferred suppliers.
• Review, examine and close customer complaints, manufacturing variance requests, and first article inspections by judging risk analyses and justifications.
• Evaluate corrective and preventive actions at suppliers, looks for opportunities with suppliers to eliminate recurrence.

Qualifications

Required Skills and Experience

• Minimum 8 years related experience with a BS Engineering degree or 6 years experience with MS in Engineering, or 3 years’ experience with Phd.
• Excellent written and verbal communication skills including presentations to executive level management.
• Excellent Social skills and team building skills.
• A proven history of implementing Lean/6 Sigma/SPC Programs at suppliers.
• Excellent Project Management skills
• Excellent methodical and problem-solving skills along with good judgment
• Demonstrable knowledge in evaluating and challenging supplier technical, quality, and business capabilities
• Demonstrable knowledge of a wide range of manufacturing processes including comprehension of key input variables for quality, cost, and capacity (specialization can be in metal fabrication, plastics, electronics, and/or contract manufacturing)

Required Education and Training:

• Minimum Education: BS degree in Engineering or equivalent experience, advanced degree preferred.
• Experience with statistical analysis software such as Minitab
• Ability to read and interpret detailed mechanical drawings (GD&T) and communicate technical information.

Working Conditions

• Ability to travel to suppliers on an as-needed basis – domestic and international.

Preferred Skills and Experience

• CAD experience with 3D modeling tools is a plus
• Experience in a high-volume medical device company is a plus