Failure Analysis Engineer

Job Description

The Failure Analysis Team’s mission is to determine root cause and contributing factors to improve Tesla’s products in collaboration with a large cross-section of other engineering teams. Engineers and Technicians on the team are responsible for a wide variety of Vehicle and Energy systems including the existing fleet and new products under development. This is a high-visibility, individual contributor role that requires extensive hands-on failure analysis of electronic systems and components. 

We are seeking an enthusiastic, fast-learning individual who will work closely with experienced engineers on analyzing, root causing, and reporting on a variety of materials related failures observed in components across the range of Tesla’s products.  

As an industry leading company, Tesla offers the opportunity to work on leading products and cutting edge technology in a fast paced, dynamic, and high visibility role. 

Job Responsibilities

• Utilize and operate analytical instruments such as FTIR, SEM/EDS, XRF, TGA, GC/MS, X-ray/CT-Scan, C-SAM, etc. to drive failure analysis investigations 
• Apply fundamental materials knowledge of metallics, non-metallics, plastic composites, glasses, ceramics to support Failure Analysis investigations. Follow Process-Structure-Properties/Performance principle  
• Prepare reports and data interpretation of technical findings, collaborate with cross-functional teams, and present findings to internal customers 
• Responsible for setting up novel sample preparation, advanced analytical method development, and sample analysis in support of Tesla engineering activities  
• Drive analytical equipment troubleshooting, maintenance, service, and evaluation/purchasing processes  
• Mentor junior staff members on operation, interpretation, maintenance and troubleshooting of analytical Instruments used in FA lab 
• Collaborate with cross-functional teams to drive project timelines and goals 

Job Requirements

• Degree in Materials Engineering, Materials Science, Chemical Engineering, or equivalent experience 
• 1-3yrs hands-on experience in a service or research lab or similar environment 
• Hands-on experience operating SEM/FIB, 2D X-Ray, CSAM, FTIR, and other similar analytical instruments 
• Demonstrated ability to quickly learn and adapt to new techniques and technologies  
• Ability to work in a fast-paced team environment, and balance priorities across multiple projects 
• Excellent written and verbal communication and interpersonal skills, with the ability to collaborate cross-functionally and work effectively in a team environment