Full-Time
Manager / Senior Manager Production
Calderys
501-1,000 employees
Provides customized refractory solutions and services
No salary listed
Bhubaneswar, Odisha, India
In Person
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- Qualification: B.Tech/Diploma in Ceramics
- Work Experience: 10+ years
- Age limit: 45 years.
- Knowledge on production of Acidic, high alumina & basic bricks (burnt & unburnt)
- Knowledge on study of drawing and understand shapes.
- Knowledge on SAP PP module.
- Basic knowledge on computer operating like MS office.
- Following, respecting & establishing all EHS guidelines, protocols etc in workplace
- Ensuring production planning as per Sales orders/releases and provide requisition of raw materials/chemical/Moulds/Spares/Packing materials etc for timely availability at site.
- Ensuring Production of Bricks as per production order to meet the delivery schedule.
- Ensuring reading of drawing of shapes, indent preparation for Moulds/other inputs. Follow up for Moulds for timely delivery. Checking of Moulds and ensure first piece checking before allowing bulk production.
- Ensuring product costing and circulate to sales & marketing as and when require basis.
- Ensuring to achieve all operation related KPI’s as per CER and continuous improvement on KPI’s.
- Ensuring to develop strong team to achieve organization short term & long-term goals.
- Ensuring kiln loading & unloading and firing/drying as per schedule provided by QC team
- Ensuring booking of production in SAP and match book stock & physical stock
- Ensuring monthly closing on time to capture correct data in terms cost booking.
- Ensuring participation and encourage team in KAIZENS (improvements jobs)
- Participation in all EHS initiatives
- Ensuring proper coordination with other departments
- Ensuring proper allocation of manpower & machine to achieve best efficiency.
- Production dashboard management and ensure 5S culture at shopfloor
- Ensure regular training to improve technical & soft skills of operation team.
- Handling of customer complaints related product dimensions, appearance and manufacturing defects etc.
- Preferred: Work experience in Refractory bricks manufacturing process.
Calderys provides refractory solutions for various industries, including iron and steel, foundries, aluminum, cement, and thermal applications. Their product range includes both monolithic and brick-based refractories, along with engineering, installation, and maintenance services. Calderys focuses on customizing their offerings to meet the specific needs of each client, working closely with them to address operational challenges. This tailored approach helps optimize performance, reduce costs, and enhance safety. Unlike many competitors, Calderys emphasizes long-term partnerships through maintenance and service contracts, ensuring ongoing support for their customers.
Company Size
501-1,000
Company Stage
N/A
Total Funding
N/A
Headquarters
Vantaa, Finland
Founded
1929
Simplify's Take
What believers are saying
- Growing demand for sustainable refractory solutions supports Calderys' decarbonization efforts.
- Calderys' digital transformation initiatives enhance operational efficiency and predictive maintenance.
- Expansion in emerging markets boosts Calderys' growth in the global refractory market.
What critics are saying
- Increased competition from low-cost Asian refractory companies threatens Calderys' market share.
- The European energy crisis may raise operational costs for Calderys' production facilities.
- Rapid technological advancements could render Calderys' existing products obsolete if innovation lags.
What makes Calderys unique
- Calderys offers customized refractory solutions tailored to client-specific operational challenges.
- The company invests in R&D, with a new innovation center in Neuwied, Germany.
- Calderys collaborates with academic institutions to drive innovation in refractory solutions.
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Company News
Since its launch in May 2023, Calderys has been participating in HEATERNAL, an EU-funded project working to develop a viable decarbonisation solution using thermal energy storage.
The Calderys Group has announced a significant investment to build a new innovation centre for refractories research and development close to its production facility in Neuwied, Germany.
Serving all the Group's core markets—including foundry, iron and steel, aluminum, and cement— it will play a crucial role in helping customers navigate their green energy transition challenges. Construction is expected to be complete by late 2025.Strategic locationNeuwied is the Group's European largest production site and has been a recognized center for innovation since 1955, leveraging Germany's reputation in metallurgy and refractory industries. Locating the Innovation Center close to the Neuwied facility provides easy access to industrial and scale-up trials, ensuring greater collaboration and support between the Innovation Technology, Quality Control, and Production teams. It will also benefit from its proximity to other Calderys sites and their distinct processes for producing monolithics, steel casting fluxes and molding solutions. A multicultural team of experts dedicated to advancing research and development has been reinforced over the past month, with potential additional recruitments in the future.The Neuwied location also offers access to the expertise of local talent pool, partnerships, and collaboration with prestigious academic institutions such as RWTH Aachen, the University of Koblenz, and the University of Liege in Belgium, along with industry resources, such as the European Centre for Refractories (ECREF) and the FGF (Research Association for Refractories).Advanced equipmentThe facility will include modular rooms to accommodate a range of RD activities, fully connected infrastructure with air, water, dedusting, IT, and ventilation facilities, and a showroom to highlight innovation work and results.State-of-the-art equipment will include advanced machinery for determining high-temperature properties, mineralogical and chemical composition and imaging for in-house advanced materials characterization. These investments will further elevate quality control, research capabilities, and efficiency, ensuring that customers continue to receive products of the highest quality and performance.Calderys' third Innovation CenterThe new EMEA Innovation Center joins Calderys' global network of RD facilities, including its centers in the USA for the Americas, and in India for the APAC region. The Group is also developing its innovation capabilities in India with more than 2,000 square meters of new lab space in the state of Odisha, where Calderys currently builds a major single-site greenfield plant dedicated to refractories and steel casting fluxes
For the first time, Calderys brought together 80 foundry leaders and experts from 12 countries at Calderys Meet 2024 in Västerås, Sweden, on September 26-27, 2024.
Pune, Maharashtra, India, November 2024 - Umesh Jadhav has joined Calderys as the Human Resources Director, APAC, bringing his extensive expertise in HR leadership to the global solution provider for high-temperature industries.