Senior Mechanical Engineer
Confirmed live in the last 24 hours
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Locations
Broomfield, CO, USA
Experience Level
Entry
Junior
Mid
Senior
Expert
Desired Skills
CAD
FEM/FEA
Autodesk CFD
Product Design
UI/UX Design
SolidWorks
Printed Circuit Board (PCB) Design
CategoriesNew
Mechanical Engineering
Requirements
- 5+ years of product design/prototyping experience, with a combination of focus in areas of precision mechanisms, electro-mechanical systems, and optics
- 5+ years of experience in a hands-on Engineering/Design role in a multi-disciplinary team with experience in consumer electronics and product development, having collaborated with Industrial Design, Engineering and Research teams to identify and solve complex design and UX challenges
- Strong DFM/DFA skills, with emphasis on part/assembly tolerance management, to ensure robust designs
- Knowledge of various manufacturing methods and rapid prototyping processes
- Experience in microelectronics design, thermal design, and fabrication. Understanding of module level trade-offs between mechanical, optical and electrical performance
- Experienced in generating mechanical test procedure
- Experience with PCB/PCBA flex circuit mechanical integration
- Experience preserving Industrial Design artistic intent in mechanical design implementation
- Experience with designing for high levels of dust/water ingress protection
- Knowledgeable in design of plastic injection molded part designs, electro-mechanical integration, adhesive bonded joints, metal stamped parts designs, die-cast part designs, and machined part designs
- Hands-on experience and knowledge of prototype development processes, including any/all of the following: rapid prototyping, 3D printing, CNC machining, molding, casting, electrical prototyping, electromechanical integration and working models with rigorous cosmetic and aesthetic requirements, production-level finishes
- CAD experience: complex mechanical systems, electrical assemblies, surfacing. Solidworks is preferred
- Integrate PCBs and electrical assemblies into mechanical systems
- Qualified candidate must have the ability to obtain a security clearance. This requires U.S. Citizenship
- Master's degree in Mechanical Engineering
- Experience with landed innovative technologies in successful consumer electronics products. R&D experience in early conceptual stages
- Experience with battery construction, printed circuit board assembly, flexible printed circuit design rules, interconnects, thermal requirements, electromagnetic interference, electrostatic discharge, and radio frequency principles
- Familiar with optical principles (lenses, mirrors, optical coatings, and light properties)
- Tolerancing techniques and design requirements in optics, opto-mechanics, and motion control mechanisms
- AR/VR products and technologies
- Optical systems
- Experience with various production techniques (Plastic Injection Molding, Casting, MIM, Machining, etc.)
- FEA, CFD, etc
Responsibilities
- Lead mechanical engineering activities in cross-functional team environment
- Develop display module mechanical drawings and spec, review and approve vendor design proposals
- Gather and develop component level design requirements and specifications with stakeholders across all disciplines
- Perform R&D to determine the optimal technology within product cost restraints
- Provide system-level design for products in development. Work with leads across disciplines to identify guidelines and requirements for system level component specifications
- Apply engineering and tolerance techniques to high precision design requirements in the areas such as Optics, Mechanics, and Motion Control
- Lead and hold engineering design reviews
- Lead and drive design improvements to address reliability/usability issues as reported by customers
- Collaborate cross-functionally with teammates across disciplines to deliver new products
- Take prototypes to increasing levels of fidelity, and work with the product focused engineers to translate early prototypes into potential product directions
- Work with the Project Management team to create product schedules and manage the design development accordingly
- Simulation, modeling, design and test project development
- Troubleshooting board issues and implementing tests at system level
- Provide technical guidance to other team members in issue resolution and product development
- Development test plan creation to ensure compliance with applicable industry standards
- System and sub-system design, modeling, and prototyping
- Structural analysis with hand calculation and FEA analysis
- Design for manufacturing and production
- Production drawings applying and interpreting Geometric Dimensioning and Tolerancing (GD&T)
- Provide status reports and support documentation
- Conduct advanced material and processing techniques for cross-disciplinary mechanical, optical, electrical system components