MLT Lab Test Engineer

Job Description:

• The MLT Lab Test Engineer will lead and support the development and execution of component, system-level, and powertrain testing within the Release and Validation organizations.
• This role is integral to ensuring the reliability, durability, and performance of vehicle systems and components through rigorous testing.
• Key responsibilities include overseeing component and vehicle system-level test setups to meet DVP&R (Design Verification Plan & Report) requirements, supporting fixture design and fabrication for a variety of test scenarios (including powertrain component testing), and maintaining active MLT projects.
• The engineer will collaborate with CAE, Release Engineering, and Test Engineering teams to ensure the effective and timely execution of current and future validation programs.
• This role will also involve leading SBU personnel, developing test plans and bogeys, and performing root cause analyses to resolve test-related issues and replicate field failures.

Basic Qualifications

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or equivalent experience in an OEM automotive test and validation laboratory.
• 3–5 years of experience in an automotive testing or engineering environment.
• Strong working knowledge of vehicle operations, with an emphasis on suspension systems and components.
• Working knowledge of vehicle powertrain systems. EDM and ICE variations.
• Excellent verbal and written communication skills.
• Proven ability to work effectively in a collaborative, team-based environment.
• Positive attitude and strong willingness to learn and adapt.
• Working knowledge of basic lab instrumentation such as loadcells, lvdt’s, o-scopes, linear measuring devices, strain gauge-based instrumentation.
• Able to interpret time histories from virtual and actual collected road load data.

Preferred Qualifications

• Experience supervising or coordinating with UAW-SBU (Salaried Bargaining Unit) personnel.
• Proficiency with hydraulic control systems such as MTS and MOOG for real-time, block cycle, and non-standard test scenarios.
• Strong project management and decision-making skills.
• Experience using engineering software tools such as Teamcenter, AutoCAD, and Lab view
• Ability to read and interpret machine drawings and utilize precision measurement tools. Understanding of GD&T
• Fixture design experience for fatigue and vibration testing at the system and component level.
• Knowledge of servo hydraulic closed-loop test systems; real-time testing is a strong plus.
• Experience with servo loop tuning, instrumentation setup and calibration and writing test sequences.
• Proficiency in time history analysis of virtual and physical vehicle data for test correlation and damage calculations.
• Ability to develop test bogeys, including block cycle development, metallic and rubber fatigue, vector and PSD profiles for vibration and system-level testing.
• Familiarity with data collection and analysis tools such as MARS, Somat, and nCode; capable of processing data using RPC and Excel.
• Strong problem-solving skills, including root cause analysis and test-based recreation of field failures.
• Experience in vibration testing and correlation techniques is a plus.