Full-Time

Plant Manager

Posted on 11/23/2025

Alkegen

Alkegen

1,001-5,000 employees

Specialty filtration, catalysis, and battery technologies

No salary listed

Roanoke Rapids, NC, USA

In Person

Category
Operations & Logistics (2)
,
Requirements
  • 10+ years of manufacturing leadership, including 3+ years as a Plant Manager
  • Bachelor's degree in Engineering, Operations, or related field; Master’s preferred
  • Deep knowledge of Lean, Six Sigma, and operational excellence systems
  • Strong financial acumen, able to see cause and effect between operational decisions and financial outcomes; prior P&L experience is required
  • Demonstrates hands on experience of implementing ISO 9001, ISO 14001, and ISO 45001 management systems or can demonstrate a solid understanding of each requirement
  • Demonstrates strong leadership presence with the ability to inspire, engage, and hold teams accountable
  • Highly analytical and data-driven; able to interpret metrics and results and drive fact-based decision-making
  • Comfortable operating in fast-paced, complex environments with competing priorities
  • Demonstrates an ability to balance strategic thinking with hands-on execution
  • Skilled in talent selection, team development, and succession planning
  • Strong business acumen, including understanding of supply chain, procurement, and financial levers in manufacturing
  • A results-oriented management style; able to create a clear expectation and accountability system throughout the plant; proven change management skills
  • Demonstrates sophisticated communication skills (oral, written and presentation), able to effectively interact with all levels of the plant and wider Alkegen enterprise
Responsibilities
  • Oversee and coordinates operations across the Virginia plant, ensuring alignment of processes, standards, and results
  • Ensure the plant delivers on key performance indicators while leveraging synergies between the plants
  • Utilization of best manufacturing practices and ensures consistent execution of operating procedures
  • Driving rigorous Daily/Weekly/Monthly Management System ensuring we meet/beat key KPI’s across Safety, Quality, Cost, Delivery, Improvement and People
  • Translate business unit strategy into plant-level Must Win Battle Plans for the plant with clearly defined goals
  • Lead the implementation of strategic projects such as capital investments, product transfers, or capability expansions across the plant
  • Align resources and capabilities to support business growth, customer expectations, and future capacity requirements
  • Develop ‘brands’ for the Virginia location leveraging capability to best serve the customers as efficiently as possible
  • Developing and implementing an annual business plan in support of overall company objectives; meeting all financial objectives defined in the annual plant business plan
  • Partner with Commercial, R&D and New Product Introduction functions in new product development, product launches and improvements
  • Drive the site through all the levels of maturity via the Nexon process
  • Leading safety for the plant with rigor and conviction consistent with safety as our number one value
  • Standardize EHS processes and ensure proactive risk management through audits, behavioral safety, and training
  • Lead the implementation, maintenance, and continuous improvement of ISO 9001, ISO 14001, and ISO 45001 management systems
  • Oversee environmental management performance, including waste reduction, emissions control, regulatory compliance, and site-level sustainability initiatives
  • Lead cross-functional risk management efforts, identifying, assessing, and mitigating operational, environmental, and compliance risks across the facilities
  • Maintain an effective property conservation program encompassing fire protection, emergency preparedness, loss control, preventive maintenance and finished goods supplies and fixed asset inventory management and control
  • Deliver budgeted performance, including cost per unit, inventory control, labour efficiency, and waste reduction
  • Lead cost-savings initiatives and track impact across both operations, leveraging cross-site benchmarks
  • Drive capital planning and ensure ROI on investment projects are realized
  • Partner with plant Finance Lead to ensure cost and productivity targets are met, weekly/monthly forecasts are accurate, and financial walks are developed and analysed with appropriate corrective actions executed to meet commitments
  • Lead and coach the plant leadership teams, creating strong accountability and a performance-oriented culture
  • Build plant leadership capability, including succession planning and development of future leaders
  • Drive effective organizational design and workforce planning to support operational needs and future growth
  • Own the recruitment, selection, and onboarding process for key site roles, ensuring the right talent is hired, aligned with culture and capability requirements
  • Ensure consistent product quality and customer service levels
  • Partner with commercial and quality teams to support new product launches and resolve customer issues efficiently
  • Lead customer audits and ensure both plants maintain required certifications (ISO, IATF, etc.)
  • Champion robust problem-solving techniques and methodologies to ensure sustainable improvements are implemented
  • Drive cost efficiency, ensuring delivery of annual financial targets related to conversion costs, material usage, waste, and labour productivity
  • Lead and embed a continuous improvement culture, using Lean, Six Sigma, and structured problem-solving to eliminate waste and optimize process flow
  • Identify, prioritize, and execute cost-saving initiatives, ensuring clear ownership, measurable impact, and sustainable results
  • Oversee local purchasing activity to ensure alignment with strategic sourcing, cost control, and supplier performance expectations and partner with corporate and regional teams to leverage economies of scale, manage vendor relationships, and support make-vs-buy decisions
Desired Qualifications
  • Master’s degree preferred

Alkegen makes specialty filtration and catalysis products, battery technologies, thermal management devices, fire protection solutions, and geosynthetic materials for customers in sectors like electric vehicles, aerospace, off-road equipment, and shipbuilding. Its filtration products remove contaminants, catalysis speeds chemical reactions, battery tech stores and delivers energy, thermal management prevents overheating, fire protection reduces risk, and geosynthetics support engineering projects. The company differentiates itself with a broad global portfolio across multiple high-demand materials, a focus on sustainability, and long-term customer partnerships. Its goal is to help people breathe easier, live greener, and go further by advancing energy storage, safer materials, and environmentally responsible products across diverse industries.

Company Size

1,001-5,000

Company Stage

N/A

Total Funding

N/A

Headquarters

Irving, Texas

Founded

2021

Simplify Jobs

Simplify's Take

What believers are saying

  • AlkeGel full commercial launch on June 4, 2025 boosts EV fire protection demand.
  • Rising aerogel demand in petrochemicals and LNG from energy savings and CUI prevention.
  • Microfiber glass wool battery market grows at 13.2% CAGR to 2033 amid EV shift.

What critics are saying

  • Aspa Aerospace's Auralite undercuts AlkeGel price by 25%, eroding EV market share.
  • Cabot's PrimaGel floods CUI market with 30% cheaper pricing in 3-6 months.
  • EU REACH bans silica aerogels by Q4 2026, halting 35% European sales.

What makes Alkegen unique

  • AlkeGel provides low-dust aerogel insulation with 20% faster installation than traditional aerogels.
  • AlkeGel Fyre passes Jet Fire testing and ASTM standards for industrial piping protection.
  • Alkegen offers EV battery solutions including cell spacers, wraps, and thermal barriers.

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Benefits

Flexible Work Hours

Growth & Insights and Company News

Headcount

6 month growth

0%

1 year growth

0%

2 year growth

0%
BIC Magazine
Jun 25th, 2025
AlkeGel: Low-dust aerogel insulation with superior CUI protection

Earlier this month, Alkegen announced the full commercial launch of AlkeGel(TM), a breakthrough fiber-enhanced aerogel insulation engineered to deliver superior thermal efficiency, low-dust installation and game-changing CUI prevention.

macnifico.pt
Jun 7th, 2025
Game-Changer for EV Safety: Alkegen Unveils Next-Gen Aerogel Insulation, Sets New Standard in Battery Protection

Alkegen launches its fiber-aerogel AlkeGel insulation, offering robust, scalable fire protection for EV batteries in North America.

macnifico.pt
Jun 6th, 2025
Alkegen Disrupts EV Battery Safety With Game-Changing Aerogel Insulation Launch

Alkegen, a renowned supplier of cell spacers, announced the full-scale commercial launch of its breakthrough fiber-enhanced aerogel insulation, built specifically for EV battery fire protection.

Business Wire
Sep 13th, 2023
Alkegen Appoints Gaetan Borgers as Battery Group President

Alkegen appoints Gaetan Borgers as Battery Group President.

Digital Journal
Aug 17th, 2023
Liquid Filtration Market Worth USD 4.12 billion Growth, Trends, Business Prospects and Future Investments to 2029 - Ahlstrom-Munksjo, Lydall, Inc, Valmet

On 30 September 2022, Alkegen, which is a leading specialty materials company specializing in providing high-performance materials used in advance applications, announced the launch of three High-Efficiency Filtration (HEF) products for air, liquid, and molecular applications during the World Filtration Congress in San Diego, California.

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