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Brown: Trump's $15 billion Iowa surprise roils Minnesota politics, but merits skepticism. Has the DFL driven away the biggest steel project of a generation? Or has a desperate administration co-opted a financially strapped mining company for election-season theatrics? The Minnesota Star Tribune October 1, 2026 at 1:47PM On Monday, President Donald Trump welcomed Iowa officials and the Minnesota iron mining company Mesabi Metallics to the Oval Office for an announcement. The news he revealed was stunning. Mesabi Metallics, with the backing of the Export-Import Bank of the United States, would not only complete its $2.5 billion iron ore processing plant in Nashwauk, Minn., but would in 2030 open a $15 billion steel mill in Lee County, Iowa. The news created a flurry of political reactions, especially on the Iron Range, where the dream of Minnesota ore feeding a local steel mill is older than pre-sliced bread. Has Minnesota's DFL leadership driven away the biggest steel project of a generation with job-killing policies? Or, has a desperate administration co-opted a financially strapped new mining company for election-season theatrics? Partisans already have their answers, but I have questions, and a word of caution. I live 8 miles from Mesabi Metallics and have covered the many iterations of the project for 25 years. Full disclosure: I support the project, especially its central goal. Let's add value to Minnesota iron ore to promote economic innovation and diversification. Internet-age humans have short attention spans, so I'd like to bring up some historical facts from the not-too-distant past. In 2001, I wrote a Hibbing Daily Tribune editorial supporting a company called Minnesota Iron and Steel. This company wanted to open a mine and steel mill on the site of the former Butler Taconite plant that closed in 1985. The closure of Butler was a landmark event in my childhood, sending the Mesabi Range into an economic tailspin from which it has yet to recover. I remember throwing all my toys in a big box because my parents lost its house in Nashwauk, and Vancouver News had to leave. When India's Essar Steel bought the project in 2007, I supported that, too. After a long delay as the company pitched for investment, construction at the facility ramped up in 2014 and 2015. The state of Minnesota kicked in more than $66 million for electrical and railroad infrastructure through a bonding bill allocation to Itasca County. And then, it all stopped. Essar Steel Minnesota went bankrupt in 2016 while the parent company sorted out its own bankruptcy in India. The city of Nashwauk, Itasca County and many local contractors starved waiting for payments from Essar, only some of which ever materialized. Ultimately, the partially completed facility was rebranded as Mesabi Metallics, just in time to lose state mineral leases to rival Cleveland-Cliffs. At the time it was hoped Cliffs would restart the value-added dream on the Mesabi, but it has largely sat on those leases like a vulture, waiting for Mesabi to die. Unfortunately for the vulture, this one was still alive. In fact, Mesabi Metallics alleges that Cliffs interfered in its financing and construction prior to bankruptcy in an antitrust lawsuit yet to be resolved. Just a few years ago, the construction site started to rumble back to life. Vancouver News soon learned it was the original owners, the Ruia family in India, and a reorganized Essar Group, raising money to finish the project.

New steel plant: Viable venture or political smoke and mirrors? Posted Thursday, October 1, 2026 10:30 am Marshall Helmberger There was big news in the steel industry this week, with the White House announcement that Mesabi Metallics was going to build the country's largest steel plant ever somewhere in southeastern Iowa, using taconite shipped there from its mine and processing facility, still under construction near Nashwauk. The timing couldn't have been better politically for the White House, which is increasingly worried about a mid-term wipeout for the GOP next month. And Iowa, of all places, is one of those states that looks poised to flip key seats to the Democrats, if recent polling can be believed. At the same time, Trump could take yet another shot at his least favorite governor, and the GOP candidates, like Eighth District congressman Pete Stauber and state Rep. Spencer Igo teed up shots of their own about how Minnesota lost this fabulous new steel mill, a longtime dream for the Iron Range. If it strikes you as perhaps a bit too politically perfect, you're at least paying attention. That is certainly the concern for Aaron Brown, the Star Tribune columnist and Iron Range college instructor who has been following the Mesabi Metallics saga for nearly 20 years now. I spoke to him in the wake of the announcement and he shared my skepticism about whether this is a viable venture or just more political smoke and mirrors from a White House that revels in sideshow. As Brown noted in his Monday Strib column, written just ahead of Monday's announcement, Mesabi Metallics, as recently as two weeks ago, was focused on building a DRI plant near Paducah, Ky. Turns out they had already filed for permits and begun initial hiring. And, meanwhile, they were struggling to finance the completion of their processing plant in Nashwauk. Then, seemingly out of the blue, the Trump-controlled Export-Import Bank parachutes in last month with a $770 million direct loan to Mesabi Metallics, which rose from the ashes of the Essar Steel bankruptcy. That funding should enable the company to complete its Minnesota pellet plant, which is currently behind schedule. Two weeks later, the White House announces the company is going to build a gigantic Iowa steel plant, funded by another $10 billion in federal money. Essar officials compliantly nod along. Who wouldn't if their $770 million loan was on the line. It has all the hallmarks of the Foxconn deal, or the Alibaba deal, or the Lordstown Motors deal, all touted by President Trump at the time as the biggest deals of the century, all evidence that America's golden age is upon Timberjay. And they all fizzled because while the proposals all offered short-term political wins for Trump and his allies, they didn't make economic sense. The questions surrounding the latest announcement make those "deals" appear almost plausible. Left out of the announcement was an actual location for the plant, other than that it will supposedly be built in Lee County, the southeastern-most county in Iowa. According to reporting out of Iowa, county officials there had no notice of the project, had no permit applications before them, and had no idea where the plant would even be located. The plant would require massive financial incentives, which have yet to be explained to the Iowa Legislature, much less approved. Meanwhile, Trump falsely claimed that construction was already underway. Further, there was no explanation of how the taconite pellets produced by Mesabi Metallics would be shipped to the new mill. Historically, Iron Range ore has been shipped by short, dedicated rail lines to loading facilities on Lake Superior for shipping by ore carrier. Some suggested the pellets would be shipped by BNSF rail, which is the most plausible option. Others suggested the pellets would be railed to some point on the Mississippi for loading onto barges. None of these options has ever been attempted before with taconite and the logistics are daunting. The rail option would entail shipping multiple very heavy pellet trains a day anywhere from 600-700 miles (depending on the route) through some of the most heavily trafficked rail infrastructure in the country, with frequent interchanges required. The logistical complexity and expense would be enormous, which is one reason it's never been attempted before. Barging along the Mississippi is even crazier and neglects to consider the enormous cost of building the loading facilities that would be required, not to mention the fact that the river gets low at times and may not accommodate barges burdened by the immense weight of taconite pellets. There's also some math at issue here. We don't know how much ore Mesabi Metallics controls because it's a privately held company. But the company's CEO Joe Broking has indicated a mine life of 23 years at a production rate of seven million tons a year, which would suggest viable reserves of about 160 million tons. Seven million tons of annual production wouldn't supply even the first phase of an Iowa steel plant of the scale the White House is talking about. Mesabi Metallics recently indicated it hopes to expand its production capacity to 18 million tons a year. That would certainly supply the Iowa plant, for about nine years until the reserves ran out. There are other reserves in the area that the company could potentially obtain, but there are at least three companies vying for that ore and it's currently tied up in litigation. Who knows how long it will take to unwind that mess, and which company might eventually control those reserves. In other words, to call this week's announcement speculative is probably giving it too much credit. Yet, as Trump has shown time and again, his touted deals don't have to come through in the end. As I've written before, this isn't so much a presidential administration as it is a reality TV show. Trump makes his big announcements of his incredible deals and expects that few will ever follow up or notice that the developments never materialize or your check is always in the mail. If one needed further evidence of the political nature of this week's announcement, it came almost immediately following the announcement with the requisite political slam by Republicans over state policies that supposedly prompted Mesabi Metallics to suddenly look to Iowa, rather than build a steel mill next to its Nashwauk mine, which was Essar's original plan before it went bankrupt. Stauber put the blame on Gov. Walz, which struck me as astonishing political spin, given that it was the DFL governor's support that made the Mesabi Metallics Nashwauk plant possible. This "deal," such as it is, was clearly hatched in the White House in the past few weeks. I think back to the days of John Blatnik or Jim Oberstar and cannot imagine a Democratic president announcing a deal to build a steel plant under these circumstances somewhere other than in Minnesota's Eighth District. Blatnik or Oberstar would have brought that bacon home to the Range - guaranteed. If I thought this week's announcement was real, I'd point out that the real failure here is on Stauber's part. I doubt state officials knew anything about it. My bottom line take? This announcement was cooked up at the last couple weeks to try to salvage the GOP's sagging political fortunes in Iowa. As for actual construction of a new steel mill... expect that to arrive along with your DOGE check, your tariff check, or your VOTE REPUBLICAN check. In other words, don't hold your breath.

President trump announces Essar-backed Mesabi Metallics' $18 billion investment to create a fully integrated American steel company. 01 Oct, 2026, 05:30 GMT Uniting Minnesota Mine and Iowa Steel Complex * Largest single investment in a steel complex in U.S. history * Improving trade and investment ties between India and the U.S. WASHINGTON and MUMBAI, India, Oct. 1, 2026 /PRNewswire/ - President Donald J. Trump announced at the White House in Washington, D.C., Essar-backed Mesabi Metallics' $18 billion investment to build a fully integrated American steel company, uniting its iron ore mine on Minnesota's Mesabi Iron Range with a new steel complex in Iowa. The announcement was made in the presence of Ravi Ruia, Vice Chairman & Founder, Essar Group, and Rewant Ruia, Chairman, Mesabi Metallics. U.S. Commerce Secretary Howard Lutnick, U.S. Energy Secretary Chris Wright and John Jovanovic, Chairman of the U.S. Export-Import Bank, were also present at the White House event, alongside Iowa Governor Kim Reynolds, Senator Joni Ernst, and Representatives Mariannette Miller-Meeks and Ashley Hinson, members of Iowa's congressional delegation. The investment includes a proposed $15 billion integrated Iowa steel complex, in addition to the existing $3 billion investment in the iron ore mine and pelletizing facility in Minnesota. The project represents the largest single location investment in an integrated steel complex in American history. It is expected to drive job creation in Minnesota and Iowa, fuel economic growth across the Midwest, and transform American steelmaking by establishing a fully integrated, 100% American steel supply chain, with iron ore mined, steel melted, and finished products poured in the United States. Mesabi Metallics recently opened the first iron ore mine in the United States in 50 years. Ravi Ruia, Vice Chairman & Founder, Essar Group, said, "This investment marks a new chapter in Essar's global journey and carries forward the vision of my brother, Shashi Ruia, to build world-class businesses with a global footprint. With over three decades of experience across the steel value chain, Essar is proud to bring that expertise to this landmark investment. It also reflects Prime Minister Narendra Modi's vision for a stronger India-U.S. economic partnership, and our commitment to contributing to that vision through long-term investment, industrial growth and job creation." Rewant Ruia, Chairman, Mesabi Metallics, said, "This is a defining moment for American steel and a transformative milestone for Mesabi Metallics. We are building a fully integrated steel business from the ground up, connecting Minnesota's world-class iron ore resources with steelmaking in Iowa to produce 100% American steel. This investment will create thousands of jobs, strengthen domestic steelmaking capacity and establish Mesabi Metallics as a major force in America's steel industry." Mined in Minnesota Mesabi Metallics' iron ore mine on Minnesota's Mesabi Iron Range is the first new iron ore mine built in the United States in 50 years, with nearly $3 billion invested to date. Located in Nashwauk, Minnesota, the mine will produce Patriot Pellet, the company's direct-reduction-grade (DR-grade) iron ore pellet engineered for modern electric arc furnace steelmaking and designed to be one of the highest-quality iron ore pellets made anywhere in the world. The mine's iron ore, transformed into Patriot Pellet, will feed directly into the Iowa steel complex, the next link in a fully domestic, mine-to-mill supply chain. More than 1,500 construction workers are currently on site, alongside more than 200 full-time employees already working at the mine, with employment expected to reach 350 full-time jobs once the mine is fully operational. Steelmaking in Iowa Mesabi Metallics' investment will create significant economic and employment opportunities across Iowa, the Midwest and nationally. * The company will make a $15 billion investment to build the new complex in Iowa, creating more than 8,000 jobs during construction while utilizing local vendors to support additional job growth throughout the area. * Once the plant is operational, Mesabi Metallics will employ at least 1,750 full-time team members while continuing to work with suppliers and businesses throughout Iowa and the Midwest. * During construction and the first 10 years of full operations, Mesabi Metallics' investment in American-made steel will produce $95 billion in total economic output - supporting businesses, workers, and communities across the region. Innovation and Sustainability Through innovation and new technologies, Mesabi Metallics' integrated steel complex in Iowa will be one of the most efficient and environmentally friendly facilities in the world. The complex will utilize hot direct-reduced iron (DRI) and electric arc furnace (EAF) technology that will significantly lower energy usage and reduce emissions. * DRI technology involves taking the iron ore mined in Minnesota, removing oxygen at temperatures below its melting point, and creating solid metallic iron. Feeding the DRI into the electric arc furnace while it is still hot reduces the energy required to melt it, improving the efficiency and productivity of the steelmaking process. * EAF technology is a more efficient, cost-effective way to produce steel. This facility's EAFs will be fed with a mixture of hot, freshly reduced iron from the plant's own DRI process and scrap steel - reducing energy use and emissions compared to traditional coal-fired blast furnaces. These technologies, along with other innovations and sustainable practices, will allow Mesabi Metallics to deliver a highly efficient, fully domestic manufacturing process - producing high-quality, sustainable, cost-effective, 100% American steel: mined, melted and poured. Reshaping American Steelmaking Steel manufacturers in the United States primarily rely on two production processes: integrated blast furnace mills that utilize iron ore from American mines, and highly efficient electric arc furnaces that recycle scrap and imported iron into steel. Mesabi Metallics builds on the strengths of both, by pairing domestic iron ore from its new mine in Minnesota with a modern electric arc furnace steelmaking complex in Iowa. That combination will allow Mesabi Metallics to cost effectively produce a fully domestic, sustainable, high-quality finished steel product. About Mesabi Metallics Company LLC Mesabi Metallics Company LLC, an Essar Group company, is developing a state-of-the-art DR-grade iron ore mine and pellet plant in Nashwauk, Minnesota. Upon completion, the project will represent approximately $2.5 billion investment and become the first new iron ore mine and pellet plant developed in Minnesota in nearly fifty years. Mesabi is expected to produce some of the highest-grade DR pellets in the world, providing a secure domestic supply of critical raw materials needed to support America's steel industry, infrastructure buildout, shipbuilding, defense industrial base and broader manufacturing resurgence. Mesabi Metallics is the cornerstone of a broader strategy to re-shore critical steel supply chains and industrial production back to the United States. About Essar Group Essar is a global conglomerate of ecosystems with a portfolio of world-class assets. With over five decades of entrepreneurial experience, the Group has built and scaled businesses across global markets, executing investments exceeding US$30 billion. Today, the Group operates across the Energy, Infrastructure, Metals & Mining, and Technology & Retail sectors, generating approximately US$18 billion in annual revenues and employing more than 7,000 people worldwide.