Full-Time
Head
Calderys
501-1,000 employees
Provides customized refractory solutions and services
No salary listed
Bhubaneswar, Odisha, India
In Person
Bachelor's, Master's
 QA & Testing (1) |
|---|
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- B.Tech/M.Tech (Ceramic Technology/Engineering) from a reputed Ceramic Institute.
- Minimum 12 years' experience in a QA & QC role of a reputed Refractory industry.
- Develop and implement quality plans for shaped refractory products for raw materials, processing, firing, and finished goods.
- Oversee end-to-end refractory brick manufacturing: crushing, grinding, batching, mixing, shaping (pressing/extrusion), drying, firing, and finishing.
- Monitor incoming raw material quality and ensure conformance to chemical, physical, and mineralogical specifications.
- Ensure traceability, documentation and compliance with ISO 9001, IMS, and customer-specific quality requirements.
- Define CTQs, control plans, inspection plans, SOPs, and testing protocols for shaped products.
- Drive standardization of quality practices across shifts and product lines.
- Conduct supplier audits and periodic performance reviews.
- Lead RM qualification, alternate source development, and cost-optimization initiatives without compromising quality.
- Ensure effective control of defects such as cracks, laminations, warpage, under/overfiring, dimensional deviations, and strength variation.
- Ensure testing of shaped refractories as per IS/ASTM/ISO standards: AP/BD, CCS, PLC, HMOR, refractoriness, RUL, thermal shock, creep, etc.
- Approve final product release and COA issuance.
- Control rejection rates and drive reduction through root cause analysis and corrective actions.
- Ensure timely evaluation and qualification of new raw materials through lab trials and industrial validation.
- Supervising calibration, maintenance, and validation of laboratory equipment to ensure reliability of results.
- Conducting testing and analysis of R&D samples, pilot batches, and customer trial samples.
- Reduction in quality complaints of products through root cause analysis and corrective/preventive actions.
- Handle customer complaints related to shaped products and lead failure analysis (RCA, CAPA).
- Customization of products / cost savings exercises for products
- Coordinating with cross-functional teams (production, procurement, R&D, Sales, site teams) to resolve quality issues of raw materials and finished products
- Training and mentoring QA/QC teams to upgrade technical knowledge and ensure skill development.
- Conducting vendor audits, quality evaluation, and qualification of raw material suppliers.
- Supporting new product development with performance validation and scale-up trials
- Promote sustainability initiatives such as reclaim material utilization without performance loss
- Support Sales with technical justifications, datasheets, and benchmarking against competitors.
- Proven leadership in team handling, mentoring, and capability building
- Experience in Refractory Shaped products (brick industry) is preferred.
- Knowledge in Ceramics and Refractories
- Sound knowledge of refractory brick manufacturing processes, including raw material evaluation and selection, control of critical process parameters, and final product testing and inspection.
- Strong understanding of refractory brick chemistry, mineralogy, and thermomechanical behavior.
- Hands-on experience with shaped refractory manufacturing and kiln operations.
- Ability to interpret test data and link it to process behavior.
- Ensure consistent product quality through strict adherence to SOPs and control plans.
- Analytical and problem-solving skills
- Excellent written and oral communication
- Knowledge of refractory property – performance correlation.
- Hands on experience in various testing and characterization methods pertaining to refractories.
- Knowledge of quality standards (ISO, BIS, ASTM, DIN, EN) and certification processes.
- Familiarity with lean manufacturing, Six Sigma, Kaizens, and TQM principles.
- Strong cross functional collaboration, customer-oriented mindset with focus on performance, reliability, and cost-effectiveness.
Calderys provides refractory solutions for industries such as iron and steel, foundries, aluminum, cement, and other thermal applications. Its offerings include monolithic and brick-based refractories, plus engineering, installation, and maintenance services. The products and services are customized to meet each client’s operational needs, with close collaboration to understand challenges and develop tailored solutions that improve performance, reduce costs, and enhance safety. Unlike competitors who offer generic products, Calderys emphasizes end-to-end, long-term service through engineering, installation, and regular maintenance contracts, creating ongoing relationships with customers. The company’s goal is to help clients optimize refractory performance, extend equipment life, lower operating costs, and maintain safe, reliable operations.
Company Size
501-1,000
Company Stage
N/A
Total Funding
N/A
Headquarters
Vantaa, Finland
Founded
1929
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Simplify's Take
What believers are saying
- Odisha commissioned acidic and basic monolithics lines in 2025, already serving India.
- Fulton, Missouri opened in March 2026, expanding lightweight monolithics capacity in the Americas.
- India Ratings upgraded CIRL to IND AA- in January 2026, signaling stronger credit quality.
What critics are saying
- S&P kept Calderys at B in 2024, citing 4.5x-5.0x leverage and weak FOCF.
- CAPES still lacks full production until second-half 2026, delaying returns on heavy capex.
- Refractory installation labor is scarce; Calderys' Supervisor Academy confirms chronic execution bottlenecks.
What makes Calderys unique
- Calderys spans refractories, installation, and maintenance across steel, cement, and foundries.
- CAPES Odisha targets six lines and calls itself the world's largest greenfield refractory plant.
- HWI and Calderys combine Americas scale with EMEA and India innovation centers.
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Benefits
Paid Sick Leave
Parental Leave
Company News
Calderys inaugurates new Pune office with dedicated Global Capability Centre. Audio Player Calderys has inaugurated a new office in Pune, marking a significant expansion of its operations in India through the launch of a dedicated Global Capability Centre (GCC). Headquartered in Paris, Calderys is a global leader in high-temperature industrial solutions and currently operates six manufacturing facilities and six offices across India. The new Pune GCC represents a strategic step in strengthening its global operations network and advancing its enterprise transformation journey. GCC to strengthen global operations. The newly established GCC in Pune will support Calderys' international finance operations and centralise key business capabilities. The centre is designed to enhance efficiency, collaboration, and service delivery across the company's global footprint, which spans more than 100 countries across five continents. By consolidating finance and operational functions, the GCC aims to improve process efficiency and enable more streamlined global business support. Focus on collaboration and operational excellence. Calderys stated that the Pune facility has been designed to bring together skilled professionals in a collaborative environment. The centre will play a key role in driving operational excellence, strengthening global integration, and supporting high-quality service delivery across international markets. India's growing role in GCC expansion. Industry observers highlight that this development reflects the increasing importance of India as a global hub for capability centres. Cities such as Pune, Hyderabad, Bengaluru, and Chennai continue to attract multinational companies looking to leverage India's deep talent pool and strong operational expertise. The GCC model is increasingly being adopted not only for cost efficiency but also for centralised expertise, business resilience, and enterprise-wide transformation. Talent and long-term vision. Calderys also emphasized that the Pune GCC will serve as a key platform for attracting and developing talent in India. The centre aims to offer professionals opportunities to work in a global, multicultural environment while contributing to long-term business transformation initiatives. Conclusion. The inauguration of the Pune GCC marks a significant milestone in Calderys' global expansion strategy, reinforcing India's position as a critical hub for global capability centres and enterprise operations support. Read more full news: Here
Calderys and Acetarc join forces to deliver complete ladle solutions in the Nordics. Calderys has announced a strategic partnership with Acetarc Limited, a UK-based expert in the design and manufacture of foundry ladles. Under this agreement, Calderys will serve as the official distributor of Acetarc ladles in Sweden, Denmark, Finland, and Norway, strengthening support for Nordic foundries with fully integrated molten metal handling solutions. By combining Acetarc's engineering precision with Calderys' expertise in refractory linings and thermal management, the collaboration provides pre-lined, ready-to-use ladles. This approach ensures foundries receive complete, reliable solutions that enhance operational efficiency and safety. Ladles play a crucial role in all melting and casting operations, serving as the primary vessel for transferring molten metal safely and efficiently. Ensuring their reliability and durability is essential for smooth foundry processes. Through this collaboration, foundries in the Nordic region gain access to Acetarc's expertly engineered ladles, known for their mechanical strength, precision, and long-lasting performance. These designs provide a robust foundation for handling molten metal with confidence. Complementing this, Calderys contributes advanced refractory linings that enhance thermal efficiency, improve safety, and extend the ladles' service life. Delivered pre-lined and ready to use, these ladles minimize installation steps, reduce downtime, and ensure consistent, high-performance operation from the very first use. By combining their capabilities, Calderys and Acetarc enable foundries in the Nordics to access ladles that are engineered, lined, and ready for immediate operation, improving performance while controlling costs. Calderys supports foundries globally with a broad range of refractory solutions tailored to modern melting and pouring processes. Its custom-engineered ladle linings optimize heat retention, enhance safety during metal transfer, and extend operational life. The company offers a complete portfolio of materials and installation methods, including monolithic linings and prefabricated shapes, backed by extensive field expertise and technical support. Acetarc Limited, a family-owned UK company, brings decades of experience in foundry ladle design and molten metal handling. Its products are recognized worldwide for quality and reliability, supporting safe and efficient operations in metal casting. Together, Calderys and Acetarc deliver comprehensive solutions - from ladle design and refractory lining to technical support - helping foundries maximize efficiency, reduce downtime, and maintain high safety standards.
Since its launch in May 2023, Calderys has been participating in HEATERNAL, an EU-funded project working to develop a viable decarbonisation solution using thermal energy storage.
The Calderys Group has announced a significant investment to build a new innovation centre for refractories research and development close to its production facility in Neuwied, Germany.
Serving all the Group's core markets—including foundry, iron and steel, aluminum, and cement— it will play a crucial role in helping customers navigate their green energy transition challenges. Construction is expected to be complete by late 2025.Strategic locationNeuwied is the Group's European largest production site and has been a recognized center for innovation since 1955, leveraging Germany's reputation in metallurgy and refractory industries. Locating the Innovation Center close to the Neuwied facility provides easy access to industrial and scale-up trials, ensuring greater collaboration and support between the Innovation Technology, Quality Control, and Production teams. It will also benefit from its proximity to other Calderys sites and their distinct processes for producing monolithics, steel casting fluxes and molding solutions. A multicultural team of experts dedicated to advancing research and development has been reinforced over the past month, with potential additional recruitments in the future.The Neuwied location also offers access to the expertise of local talent pool, partnerships, and collaboration with prestigious academic institutions such as RWTH Aachen, the University of Koblenz, and the University of Liege in Belgium, along with industry resources, such as the European Centre for Refractories (ECREF) and the FGF (Research Association for Refractories).Advanced equipmentThe facility will include modular rooms to accommodate a range of RD activities, fully connected infrastructure with air, water, dedusting, IT, and ventilation facilities, and a showroom to highlight innovation work and results.State-of-the-art equipment will include advanced machinery for determining high-temperature properties, mineralogical and chemical composition and imaging for in-house advanced materials characterization. These investments will further elevate quality control, research capabilities, and efficiency, ensuring that customers continue to receive products of the highest quality and performance.Calderys' third Innovation CenterThe new EMEA Innovation Center joins Calderys' global network of RD facilities, including its centers in the USA for the Americas, and in India for the APAC region. The Group is also developing its innovation capabilities in India with more than 2,000 square meters of new lab space in the state of Odisha, where Calderys currently builds a major single-site greenfield plant dedicated to refractories and steel casting fluxes