VVoya Energy develops metal-fuel technologies and portable energy-generation devices that run on a carbon-free solid fuel created from recycled metals. It aims to deliver grid-free electricity anywhere by converting recycled metals into a dense, safe energy carrier, enabling off-grid power for distributed energy needs. The system works by transforming waste metals into a ready-to-use metal-fuel, which powers energy generators to produce electricity, eliminating dependence on traditional grids. Compared with conventional generators and fuels, Voya focuses on a solid, recyclable metal fuel that can be stored and transported easily, paired with energy-generation devices, and supported by long-term fuel-supply contracts for customers in energy, transportation, and government sectors. The company seeks to decarbonize power delivery, replace diesel generators in many applications, and scale a distributed, grid-independent energy ecosystem through metal-fuel technology.
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11-50
Company Stage
Series A
Total Funding
$35M
Headquarters
Hayward, CA
Founded
2025
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Voya Energy. Replacing diesel generators with aluminum Nov 2, 2026 Happy Monday. It's been a longer weekend than usual (Halloween with an extra hour thanks to Daylight Saving Time stacks up). Well, probably not in the way you think. A major bottleneck in the ambitious tech of the future is energy. And Voya wants to replace diesel generators with a faster, cheaper alternative. Electricity demand is growing faster than the infrastructure needed to support it. Voya is developing a way to generate electricity using something you might not expect: aluminum. Voya is developing diesel-replacement generators powered by specialized fuel pellets made from scrap aluminum. When fed into the generators, these pellets react with air and water through an electrochemical process that converts their stored energy into electricity. If this sounds ridiculously cool, that's because it is. Compared with traditional diesel generators, this process produces virtually no noise or emissions. Besides, it can be stored for decades and be transported using existing infrastructure. Plus, the process creates aluminum trihydrate, a byproduct that can be sold for industrial applications or recycled back into aluminum fuel. Its modular technology can be combined into larger systems, including generators that can produce two megawatts of power, enough to meet the average electricity needs of roughly 1,600 American homes. Voya plans to sell its generators and supply aluminum fuel, collecting the byproduct for recycling. It initially targets data centers awaiting grid connections and industrial facilities that need reliable power. Longer term, its technology could support military bases operating in remote locations and emergency response teams restoring power after natural disasters. * Raised $48 million in total funding, including a $35 million Series A in August 2026 and a $13 million seed round * Backed by Energy Impact Partners, Founders Fund, John Doerr (Chairman at Kleiner Perkins), Mantis VC, StepStone, Overmatch, and Seven Stars * Went from initial concept to a working electrochemical cell meeting performance targets in just 12 months * Scaled its electrochemical cells 30x, tested full cell stacks, and opened a 28,000-square-foot pilot manufacturing facility * Developing modular generators ranging from 50-kilowatt power modules to 2-megawatt industrial systems * Reports that a 10-foot container of aluminum fuel can store 104 megawatt-hours of energy, with its systems requiring 4x less space than diesel generators and 100x less than grid-scale batteries * Partnering with nearly a dozen companies across data centers, industrial manufacturing, and utilities on upcoming pilot demonstrations * Planning initial generator deployments in 2027, with first customer power delivery targeted for 2028 Unicorner can say Matt Horton has a knack for energy. Before trying to replace diesel generators with aluminum, he helped bring electric buses, trucks, and charging infrastructure to market. He started working in venture capital in 2000, shortly after the dotcom crash, focusing on emerging clean technologies. Horton became CEO of Propel Fuels in 2009, where he spent approximately five years building a business around cleaner transportation fuels. In 2014, he joined Proterra, a company working to bring electric buses to American roads. Over the following six years, he helped grow the business and eventually became its CCO. Then came a different challenge at Rivian, where Horton built a 120-person team focused on the energy and charging infrastructure needed to support electric vehicles. And, most recently, he partnered with private equity firm EQT to launch Voltera, a company focused on building charging infrastructure for electric vehicle fleets. Throughout these experiences, Horton saw firsthand how difficult it was to keep up with the growing need for electricity. Even as new electric technologies advanced, getting the necessary power infrastructure in place remained costly and complicated. In December 2024, shortly after leaving Voltera, Horton met with Shayle Kann, a managing partner at Energy Impact Partners. Kann introduced Horton to the unusual idea of energy-dense metals as fuel, which eventually led the team to explore aluminum as a way to store and generate electricity. After spending much of his career trying to reduce dependence on fossil fuels, Horton saw an opportunity to rethink how electricity could be delivered. Unlike batteries, which store electricity, metals like aluminum contain chemical energy that can be released through an electrochemical reaction. Horton joined forces with Richard Wang, who founded Cuberg, a Stanford spinout developing lithium-metal batteries that was later acquired by Northvolt. They were joined by Steven Kaye, a battery scientist with more than 20 years of experience, including serving as CTO of Its Next Energy and Head of Advanced Materials at Apple. Together, they founded Voya in 2025 to develop aluminum-powered generators that could replace traditional diesel systems. Their vision is to make electricity more accessible by creating generators that can operate anywhere, without requiring new grid connections or fossil fuel deliveries. The world is running into an electricity problem. As Unicorner explored in its DeepCorner: Energy article, technologies like AI and electric vehicles are driving demand faster than utilities can keep up. Global data center electricity consumption alone could more than double by 2030, reaching approximately 945 terawatt-hours annually. Building new power plants, transmission lines, substations, and grid connections can take years. For companies investing billions of dollars in data centers or industrial facilities, waiting years for electricity can mean losing millions in potential revenue. They can't afford to wait that long. Voya is developing an alternative that could allow businesses to generate their own power without depending on traditional grid infrastructure. Turns out, aluminum is an awesome fuel source. Aluminum is abundant, supported by an established global supply chain, and can store significant amounts of energy in a relatively small space. Unlike traditional batteries, which can degrade over time, aluminum pellets can be stored for decades without losing their energy potential. This is valuable for backup power. Many businesses, such as hospitals and data centers, need generators that can operate during emergencies but rarely use them. Voya's technology would allow companies to store large amounts of energy without constantly maintaining or replacing the fuel. Voya's founding team has experience tackling exactly these kinds of challenges. They've seen firsthand what it takes to turn promising energy technology into a commercial business. Voya Energy builds generators that turn scrap aluminum into clean electricity, offering a diesel alternative for data centers and industry. Aluminum has some interesting advantages that could make it a valuable energy source. It's abundant, relatively easy to transport, and can store large amounts of energy in a small space. Unlike batteries, which can lose charge over time, aluminum fuel can sit unused for decades until it's needed. This makes it particularly attractive for businesses that need reliable backup power but may only use their generators occasionally. There's also the potential for a circular fuel system. Voya plans to collect the aluminum byproduct after electricity generation and eventually recycle it into new fuel. If successful, this could reduce the need for new raw materials and create a more economical way to store and deliver energy over time. Of course, there's still a significant difference between demonstrating the technology and making it commercially viable. Producing aluminum requires substantial energy, and Voya will need to prove that its fuel economics work while scaling manufacturing. Established diesel generators and improving battery technologies also create stiff competition. But if Voya can overcome these challenges, aluminum could become a practical alternative for industries that need large amounts of reliable electricity. As electricity demand continues to outpace infrastructure development, the ability to generate reliable power wherever it's needed could become increasingly valuable. If Voya can make aluminum a practical and affordable source of electricity, it could help remove that barrier. The next wave of innovation won't just depend on what Unicorner can build, but whether Unicorner has enough energy to power it.
Idemitsu Kosan has invested in US startup Voya Energy through its corporate venture arm, Idemitsu CVC. The source gives no financial terms for the deal. Voya, based in California, is developing a power system that runs on aluminium pellets. The system emits no CO2 and supplies steady power without relying on the grid. Voya aims first to replace diesel generators and other backup power at data centres and industrial sites. Aluminium made from scrap reacts with oxygen and water to generate electricity, leaving aluminium hydroxide that can be sold as a raw material. Idemitsu will test the technology and explore distributed power uses and future partnerships. The investment is part of its 2026-2030 medium-term plan.
Startup bets on aluminum to replace diesel as energy backup for data centers. Voya Energy raised US$35 million to develop generators that convert aluminum waste into backup power for data centers. By Michelle Ma August 31, 2026 | 12:27 AM Bloomberg - A California startup has raised US$35 million to develop a system that transforms aluminum waste into a backup power source for data centers. The goal: to create a cleaner alternative to burning diesel. Voya Energy's funding round was led by Energy Impact Partners LP and included participation from billionaire venture capitalist John Doerr, as well as Mantis VC, StepStone (STEP), Founders Fund, Overmatch Ventures, and Seven Stars, according to a company statement emailed Wednesday. Voya plans to use the funds to build generators that use aluminum-based fuel for testing at various facilities before the end of 2027. CEO Richard Wang said the system ultimately aims to compete with diesel generators, a common backup power source in data centers that helps keep equipment running during power outages. Unlike burning diesel, which causes air pollution, Voya's system uses an electrochemical reaction to release energy from aluminum, with no carbon emissions. The company is betting that data center developers, facing increasing scrutiny over their environmental impact, will be willing to pay for an alternative to diesel that Voya says is quieter, takes up less space, and is cleaner than burning fossil fuels. "The local air pollution these generators create is one of the reasons there is currently a strong backlash against large data centers," said Shayle Kann of Energy Impact Partners, who helped conceive the idea and co-founded Voya with Wang and his co-founders. Voya's generator design involves introducing recycled aluminum into a chemical solution, triggering an electrochemical reaction that releases energy. The company has its own prototype of the technology, which has not yet been tested at commercial scale. Nearly a dozen companies, including data centers, utilities, and industrial manufacturers, have partnered with Voya to conduct short-term pilot demonstrations, the company said, though Wang declined to reveal their names. Voya's aluminum-focused system is being developed at a time when prices for the lightweight metal have soared. Prices in the U.S. have surged over the past 18 months due to import tariffs imposed by the Trump administration, reduced stockpiles, and supply disruptions caused by conflicts in the Middle East, a major producing region. This has helped boost demand and prices for recycled aluminum. Voya plans to use the lowest-grade aluminum scrap, and the company has already identified regional suppliers, Kann of EIP said in an interview. Since the generators are designed for backup power and only run a few hundred hours a year, fuel costs matter less than hardware costs, he noted. Wang sees Voya's technology as a way to obtain electricity from metals that could be produced at low cost elsewhere and then transported to regions with energy shortages. "It is, in a way, the ultimate way to store and transport energy to places where it is not available," Wang said. Read more on Bloomberg.com
Voya Energy raises $35M to power data centers with aluminum fuel. 27 August 2026 Key Takeaways * Voya Energy secured $35M led by Energy Impact Partners to develop and deploy aluminum fuel generators. * The startup converts low-grade scrap aluminum into up to 2MW per container with zero on-site combustion or emissions. * It targets data centers and industry in 2027, offering compact, quiet power where grid connections are slow. The biggest power users in America can't get power fast enough. A new data center or factory can go from dirt to building in 6-12 months. But the electricity to run it is a different story. Getting approval for a new connection from a local utility often takes 3 to 5 years. And even if the utility says yes, permits for new transmission lines and power plants are likely requested. For this reason, Voya Energy raises $35M to commercialize generators that run on metal instead of diesel or gas. Turning scrap aluminum into electricity. The California-based startup announced a $35 million Series A on August 26, 2026. The round was led by Energy Impact Partners. Big-name investors also joined, including John Doerr, Founders Fund, Mantis VC, StepStone, Overmatch, Seven Stars and other VCs. Voya's system pairs a proprietary aluminum-based metal fuel with an electrochemical generator. The fuel is made from low-grade scrap aluminum pellets. Inside the generator, a custom electrolyte drives a reaction that turns the aluminum directly into electricity. There's no combustion, no turbine, and no emissions at the point of use. How it works. Think of it like a fuel cell, but instead of hydrogen, it uses solid aluminum. First, scrap aluminum is pelletized for safe storage and transport. The pellets are loaded into a fuel module. In the generator, the aluminum reacts in a metal-air cell with the proprietary electrolyte. That electrochemical reaction produces electricity quietly, without burning anything. Because there's no combustion, there are no local air emissions. The system is also being engineered for quiet operation to address noise concerns around large backup plants. The design is modular and containerized. One standard 20-foot container delivers up to 2 MW of power. A separate 10-foot module holds about 100 MWh of fuel. At scale, Voya says you can get roughly 100 MW of generation and 10 GWh of stored energy in one acre. That's about 4 times more compact than a diesel generator fleet and 100 times more compact than grid-scale batteries. What next for Voya Energy. 2027: Pilots. Voya plans initial deployments for data centers, industrial manufacturing, emergency response, and energy infrastructure. The immediate target is large users stuck waiting on grid connections. 2028: Scale-up. The new funding will pay for manufacturing capacity so the company can produce more units. Long-term: Metal fuels as a standard. The goal is to position aluminum fuel as a drop-in replacement for fossil-based on-site critical power. The founding team has deep battery experience. Richard Wang previously built Cuberg, a lithium-metal battery startup acquired by Northvolt. Co-founders Matt Horton and Steven Kaye come from Rivian, Proterra, and Apple's Special Projects Group. For manufacturers and industrial plants, it means energy independence. They can keep running during outages or grid constraints without relying on diesel. For climate goals, it's a way to decarbonize backup and critical power. Since the fuel comes from scrap aluminum, it also creates a use case for waste metal. Investors see metal fuels as a practical bridge. As John Doerr and Energy Impact Partners put it, this is about turning an abundant, globally traded material into electricity wherever it's needed, without combustion. I'm a crypto writer with 4+ years of experience passionate about turning big, technical ideas into content anyone can understand. From blockchain to stablecoins to everything in between, I enjoy helping readers stay informed in a space that never stops moving. Disclaimer VentureBurn is a media platform covering the latest in cryptocurrency, artificial intelligence, venture capital, and the startup ecosystem. Opinions expressed on VentureBurn are for informational purposes only and do not constitute investment advice. Before making any high-risk investments in digital assets or emerging technologies, readers should conduct their own due diligence. All transactions and financial decisions are made at your own risk, and any losses incurred are solely your responsibility. VentureBurn does not endorse or recommend the buying or selling of any digital assets and is not a licensed investment advisor. Please note that VentureBurn may participate in affiliate marketing programs.
Aluminium scrap gets a new life as Voya Energy unveils 2 MW power system. The image used in this article is generated with an AI tool and does not depict any real-time moment Voya Energy has unveiled an aluminium-based power system that converts low-grade aluminium scrap into electricity through a low-temperature electrochemical process, offering a potential new route for aluminium recycling, energy storage and off-grid power generation. The Hayward, California-based company is targeting data centres, industrial facilities and other large energy users facing constraints around grid access, permitting and fuel logistics. Scrap aluminium finds a new energy application Voya's system combines a proprietary aluminium-based fuel with a purpose-built electrochemical generator. Rather than burning the metal, the technology converts aluminium directly into electricity without combustion or air emissions at the point of use, according to the company. The fuel is produced from low-grade scrap aluminium, potentially creating an additional use for material that may otherwise have limited applications. Voya is positioning the technology as both a power-generation and energy-storage solution, allowing aluminium fuel to be stored and converted into electricity when required. At industrial scale, the system is designed to generate up to 2 MW from a standard 20-foot container. Voya says a larger-scale configuration could eventually provide around 100 MW of generation capacity and 10 GWh of stored energy per acre. The company estimates that its footprint could be about four times smaller than diesel generator fleets and 100 times smaller than grid-scale battery installations. The compact design is particularly aimed at power-intensive sites where securing additional grid capacity can be a bottleneck. To explore trade opportunities of secondary aluminium, visit AL Biz Data centres and industry emerge as target markets Voya is developing the system for data centres, industrial operators and other large electricity consumers that require reliable power but may face delays in grid connections or limitations related to conventional backup-fuel infrastructure. Nearly a dozen companies across data centres, industry, transportation, utilities and infrastructure are already working with Voya on pilot demonstrations, according to the company. Initial deployments are planned for 2027, followed by manufacturing scale-up in 2028. The approach could also give aluminium a role beyond its conventional applications in transport, construction, packaging and electrical systems, thereby positioning scrap metal as an energy carrier that can be converted into electricity on demand. "Meeting that demand requires new technologies that can deliver clean, firm power at speed and scale," mentioned John Doerr, Founder at Doerr Capital and Chair at Kleiner Perkins. He added that Voya is "turning abundant aluminium into a practical source of 24/7 power wherever it is needed." Voya raises USD 35 million for commercial deployment Alongside the technology launch, Voya Energy announced a USD 35 million Series A funding round led by Energy Impact Partners, with participation from John Doerr, Mantis VC, StepStone, Founders Fund, Overmatch, Seven Stars and other investors. The company plans to use the funding for further technology development, with its initial 2027 deployments and manufacturing expansion planned for 2028. The development places aluminium at an unusual intersection of recycling, energy storage and distributed power generation. If Voya's technology progresses from pilot deployments to commercial scale, low-grade aluminium scrap could become not only a recycling feedstock but also a source of dispatchable electricity. Unlock key insights from industry experts on aluminium's applications in end-use with its magazine - Sustainability & Recycling: Aluminium's Dual Commitment
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Industries
Company Size
11-50
Company Stage
Series A
Total Funding
$35M
Headquarters
Hayward, CA
Founded
2025
Find jobs on Simplify and start your career today
Don't see your dream role? Check out thousands of other roles on Simplify.Browse all jobs