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Mainspring Energy

Onsite linear generators for scalable power

Staff Supplier Quality Engineer - Special Processes

Full-TimeUpdated on 10/16/2026
$140k - $165k/yr
Senior
Bachelor's
Menlo Park, CA, USA
HybridHybrid work arrangement.
Manufacturing Quality & TestQuality Engineering

About the job

Requirements
  • Successfully launched complex components and assemblies into volume production using advanced quality planning from product development and prototype through mass production.
  • Used geometric dimensioning and tolerancing per ANSI Y14.5 to interpret manufacturing drawings and make independent disposition decisions.
  • Working knowledge of advanced measurement systems, including coordinate measuring machines and laser scanning.
  • Deep working knowledge of at least two special processes, such as welding, coating, heat treatment, brazing, nondestructive testing, or electronics/printed circuit board assembly, sufficient to audit supplier process controls.
  • Used data collection, analysis, and dashboarding to inform decision-making.
  • Working knowledge of ISO 9001, AS9100, or IATF 16949 quality management system requirements.
  • Bachelor's degree in Mechanical, Manufacturing, Industrial, or Materials Engineering, or a related technical field.
  • Minimum 7–10 years of Supplier Quality Engineering experience, with progression into independent ownership of supplier qualification programs.
  • Proven experience making quality decisions on PPAP approvals, deviation dispositions, and Supplier Corrective Action Report closure for complex components or assemblies.
  • Experience coaching or mentoring less experienced quality engineers, formally or informally.
  • Ability to work cross-functionally with Design Engineering, Materials & Process, and Supply Chain to drive quality outcomes without direct authority over those teams.
  • Ability to travel 25–50%, including international travel to APAC suppliers.
Responsibilities
  • Build and maintain trust-based relationships with assigned suppliers, serve as the primary quality point of contact, and communicate Mainspring's quality expectations across cultures and geographies, including APAC and international suppliers.
  • Own the supplier quality gate from New Product Introduction through steady-state production, including control plan development, Production Part Approval Process review and approval, and process capability studies (Cp/Cpk) for assigned suppliers.
  • Issue Supplier Corrective Action Requests and drive their closure using 8D root cause analysis, hold suppliers accountable to corrective action timelines, and validate effectiveness.
  • Review and approve supplier material and process deviation requests, coordinating with Materials & Process Engineering and Design Engineering as required.
  • Conduct supplier process audits and site visits to assess compliance with control plans, quality system requirements, and Mainspring standards.
  • Own incoming inspection disposition and nonconformance report management for assigned suppliers, making timely and defensible quality decisions to keep production moving.
  • Maintain statistical process control monitoring and update control plans in steady-state production, escalating negative trends before they become escapes.
  • Serve as the subject matter expert and internal resource for the Supplier Quality Engineering team on special processes, providing guidance on qualification approaches, audit methodology, and deviation disposition.
Desired Qualifications
  • Automotive, aerospace, or industrial power generation background is preferred.
  • Deep working knowledge of three or more special processes, including welding, coating, heat treatment, cladding, thermal spray, electronics/printed circuit board assembly, or precision machining, at the level of auditing supplier process controls, reviewing process failure mode and effects analyses, and approving Production Part Approval Process submissions.

About the company

Onsite linear generators convert straight-line motion into electricity using a flameless, low-temperature air–fuel reaction that drives magnets through copper coils. With only two moving parts and an oil-free air-bearing, maintenance is reduced, and the system runs on multiple fuels (natural gas, biogas, hydrogen, ammonia, or propane) with seamless switching. Modules scale from about 250 kW to over 100 MW and produce near-zero NOx without after-treatment. The energy-as-a-service model lets customers install with no upfront cost and pay for the energy used, serving commercial and industrial customers, data centers, utilities, and microgrids, with financing and deployment partners like NextEra Energy Resources and Schneider Electric; the company has attracted major investors and is expanding manufacturing to support growth.

Company Size

501-1,000

Company Stage

Series F

Total Funding

$726M

Headquarters

Menlo Park, California

Founded

2010

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Simplify's Take

What believers are saying

  • UMPA selected Mainspring for 48 MW in February 2026, validating utility demand.
  • CalBio expanded to 5.3 MW across five California sites in February 2026.
  • Chattanooga and Verdagy projects in 2025-2026 prove wastewater methane and hydrogen use cases.

What critics are saying

  • Mainspring still depends on the 2027 Pittsburgh plant; permitting or construction slips delay volume.
  • Data-center and utility wins stay project-based, so cancellations can crush forecasted revenue.
  • A hydrogen commercialization miss would undercut its fuel-flexibility thesis against diesel and turbines.

What makes Mainspring Energy unique

  • Tom Linebarger joined June 2026, giving Mainspring Cummins-scale utility and data-center credibility.
  • Its linear generators run biogas, hydrogen, ammonia, propane, and natural gas without downtime.
  • Pennsylvania factory plans target 1,000 generators yearly, supporting fast domestic supply scaling.

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Benefits

  • Health Insurance
  • Dental Insurance
  • Vision Insurance
  • Unlimited Paid Time Off
  • Flexible Work Hours
  • Remote Work Options
  • Paid Vacation
  • 401(k) Retirement Plan
  • Conference Attendance Budget
  • Professional Development Budget
  • Wellness Program
  • Mental Health Support

Growth & Insights and Company News

Headcount

6 month growth

0%

1 year growth

0%

2 year growth

1%
PR Newswire
Jun 10th, 2026
Mainspring appoints former Cummins CEO Tom Linebarger as CEO, founder Shannon Miller as president

Mainspring Energy has appointed Tom Linebarger, former Cummins chairman and CEO, as chief executive, whilst founder Shannon Miller transitions to president. The move positions the company for expansion into AI data centre and utility power infrastructure markets. Linebarger spent 30 years at Cummins, navigating growth and entry into new markets including battery electric powertrains and data centre power. He joined Mainspring's board 14 months ago and was recruited by Miller after demonstrating the impact he could deliver. Founded in 2010, Mainspring manufactures fuel-flexible, low-emissions linear generators. The company began commercial shipments in 2020 and now has hundreds of megawatts in advanced development and field operations, serving Fortune 500 companies, data centres and utilities. Partners include AEP, NextEra Energy Resources and Schneider Electric.

Yahoo Finance
Mar 9th, 2026
Chattanooga converts wastewater methane into electricity to cut $300K monthly energy costs

Chattanooga's Moccasin Bend Environmental Campus is partnering with Mainspring Energy to convert wastewater methane into electricity, aiming to cut roughly one-third of its $300,000 monthly energy costs. The project will install six linear generators this year, producing 1.5 megawatts initially, with plans to double capacity to three megawatts following campus upgrades. The system will eliminate routine methane flaring whilst strengthening grid reliability by generating power on-site. Once fully operational, it will rank amongst the largest municipal biogas-to-power projects in the Southeast. Mainspring's low-emission generators can run on biogas, natural gas, hydrogen or ammonia, allowing fuel source flexibility. The project reflects growing municipal focus on infrastructure resilience whilst reducing emissions and stabilising long-term energy costs for ratepayers.

PR Newswire
Feb 9th, 2026
Utah Municipal Power Agency selects Mainspring for 48MW local power generation project

Utah Municipal Power Agency has selected Mainspring Energy to supply 48 MW of dispatchable local generation capacity using linear generators. The greenfield project in central Utah is scheduled to begin operations in 2027. UMPA chose Mainspring's technology to address rising electricity demand whilst meeting sustainability and cost objectives. The linear generators offer emissions below 1.5 ppm NOx, rapid factory manufacture and installation, and qualify for a 30% investment tax credit. The modular design ensures high availability during maintenance events. Mainspring began commercial shipments of its linear generators in 2020 and has hundreds of megawatts in development. The company partners with major energy firms including AEP, NextEra Energy Resources and Schneider Electric.

Renewable Energy Magazine
May 30th, 2025
Verdagy To Supply Hydrogen To Mainspring Energy For Its Linear Generators

Friday, 30 May 2025Verdagy’s Moss landing plant has been in operation for four years with more than 20,000 hours of operation with commercial cells and over 200 tons of hydrogen produced. The fully automated, 24/7 plant provides Mainspring constantly available, low-cost hydrogen as a fuel for power generation.The collaboration establishes a ready hydrogen fuel source for Mainspring’s fuel-flexible linear generators and provides Verdagy with onsite offtake for its hydrogen and electricity to support its electrolysers operation. The two companies expect to begin operations by summer 2025.“Verdagy and Mainspring Energy are demonstrating how we can improve energy resiliency for the electrical grid, datacentres and other applications” said Marty Neese, CEO of Verdagy. “This collaboration with Mainspring Energy is a compelling model for clean, flexible, on-site power solutions.”Building on its expertise in producing clean hydrogen at scale, Verdagy is now reducing operational costs by converting hydrogen into power and cycling it back into the facility.“This agreement presents an excellent opportunity for Mainspring to showcase our linear generator’s capabilities operating on hydrogen and for Verdagy to demonstrate its high resiliency industrial grade production operation” added Shannon Miller, Mainspring CEO and Founder. “We’re pleased to partner with Verdagy to highlight the significant potential of hydrogen in power generation.”By powering Mainspring’s Linear Generators with hydrogen produced on-site, the installation demonstrates how low-carbon energy can be deployed at the point of use – critical for enhancing resiliency in grid constrained and mission-critical environments. This co-located model for hydrogen consumption to generate power is crucial as grid constraints grow.For additional information:VerdagyMainspring Energy

PR Newswire
May 7th, 2025
Kinsley Energy Systems Partners With Mainspring Energy To Solve Critical Grid Challenges

EAST GRANBY, Conn., May 7, 2025 /PRNewswire/ -- Kinsley Energy Systems, a leader in onsite power solutions with a 60-year legacy in the energy industry, announces a new partnership with Mainspring Energy to deliver linear generators to commercial and industrial businesses and other high-demand facilities across the Northeast, mid-Atlantic and beyond. This collaboration combines Kinsley's unmatched onsite energy expertise and field service capabilities with Mainspring's innovative linear generator technology