9

9 Mothers

AI-powered counter-UAS defense systems

Senior Electrical Harness Engineer

Electrical EngineeringConfirmed live in the last 24 hours
Full-timeAustin, TX, USA

About the Job

Requirements

  • At least 8 years designing, specifying, and sourcing cable harnesses for shipped hardware in robotics, aerospace, defense, or outdoor industrial equipment.
  • Experience designing high-flex-life harnesses across moving joints, specifying continuous-flex constructions and bend limits, and proving cycle life on a flex rig.
  • Hands-on experience with shielded multi-conductor copper builds, single-mode and multimode fiber termination and testing, and copper/fiber hybrids through a shared connector.
  • Working knowledge of rugged circular MIL-spec connector families such as MIL-DTL-38999 and less-rugged sealed connector families, including selection, termination, sealing, and cost.
  • Ability to create wire lists, 3-D routing, and formboard drawings using SolidWorks Electrical/Routing, Zuken E3, Capital, Altium, or similar; produce drawings contract manufacturers can quote and build from.
  • Fluency with IPC/WHMA-A-620 workmanship; ability to crimp with calibrated tooling and pull-test terminations.
  • Knowledge of shielding, grounding, and impedance control for Ethernet, USB, CAN, and camera links.
  • Experience with continuity, hipot, insertion-loss, and flex testing; ability to investigate failed harnesses and implement design fixes.
  • U.S. citizenship and ability to pass a background check.

Responsibilities

  • Architect the harness system by translating electrical architecture into buildable, field-serviceable, cost-efficient harness topology, including segmentation, connector locations, grounding and shield strategy, service loops, and slip-ring boundaries.
  • Design and specify wire lists, schematics, 3-D routings, and formboard drawings; select conductors, jackets, shielding, and connectors against electrical, environmental, and cost requirements, with documented margin.
  • Design for flex life by specifying cable construction, bend radii, twist limits, carrier geometry, and strain relief for harnesses crossing moving axes and experiencing recoil; set and prove cycle-life targets.
  • Build first-article harnesses at the bench, including crimping, soldering, fiber termination, and trial overmolds, to validate drawings before supplier release.
  • Test and qualify harnesses using flex, pull, and vibration rigs; continuity, hipot, and insertion-loss tests; and shock, vibration, temperature, water, and dust qualification; investigate failures returned from field testing.
  • Manage harness cost to target by standardizing connector families, reducing unique part numbers, and using rugged components only where requirements warrant them.
  • Qualify contract manufacturers, run requests for quotation, manage second sources and lead times, and release production-ready drawings and acceptance tests.

Desired Qualifications

  • Experience with MIL-STD-810 shock, vibration, temperature, sand/dust, and immersion requirements, and MIL-STD-461 EMI/EMC requirements.
  • Experience with harnesses on weapon-mounted or recoil-loaded systems.
  • Experience with electrical, fiber, and hybrid slip rings and rotary joints.
  • Experience with expanded-beam and MIL-PRF-29504 fiber termini, OTDR, and fusion splicing.
  • Knowledge of overmolding and potting design rules and tooling.
  • UAS or counter-UAS platform experience.
  • Security clearance or ability to obtain one.

About the Company

9 Mothers

AI-powered counter-UAS defense systems

Preparing company summary for 9 Mothers based on provided description.

Company size
11-50
Company stage
Seed
Total funding
$130K
Headquarters
Austin, TX
Founded
2024

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