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Neon Aero

Designs and manufactures certifiable aerospace components

Senior System Safety Engineer

Aerospace EngineeringUpdated on Nov 13
Full-timeIrvine, CA, USAIn-person

About the Job

Requirements

  • Bachelor’s or Master’s degree in Aerospace, Electrical, Mechanical, Systems, or Reliability Engineering, or a related field.
  • At least 8 years of experience in aerospace system safety, including direct authorship of ARP4761 analyses on certified programs.
  • Deep expertise in ARP4761/ARP4761A methods, including FHA, PSSA, SSA, FTA, FMEA/FMES, and CCA, and their integration with ARP4754A/B development assurance.
  • Working knowledge of 14 CFR XX.1309 and 23.2510 safety objectives and associated advisory material.
  • Experience assigning development assurance levels and deriving safety requirements for hardware and software items developed to DO-254 and DO-178C.
  • Hands-on experience with quantitative fault tree and reliability analysis tools.
  • Demonstrated ability to present and defend safety analyses with customers or certification authorities.

Responsibilities

  • Lead development of system-level Functional Hazard Assessments (FHA), Preliminary System Safety Assessments (PSSA), and System Safety Assessments (SSA), consistent with the customer’s aircraft-level safety assessment.
  • Perform and review Fault Tree Analyses (FTA), Failure Modes and Effects Analyses (FMEA), and Failure Modes and Effects Summaries (FMES).
  • Conduct Common Mode Analyses and provide inputs to customer Zonal Safety and Particular Risks Analyses.
  • Develop and manage failure rate analysis tools to predict and monitor product.
  • Derive safety requirements from hazard and failure analyses and allocate them to system, hardware, and software items, with traceability in the requirements management tool.
  • Assign and justify Function and Item Development Assurance Levels (FDAL/IDAL) in accordance with ARP4754A/B and ARP4761A.
  • Evaluate architectural mitigations, redundancy, and independence for catastrophic and hazardous failure conditions, and drive design changes where required.
  • Ensure DO-178C and DO-254 planning reflects assigned IDALs and safety-derived requirements.
  • Establish the system safety program plan, work instructions, and analysis templates aligned with ARP4761A.
  • Integrate safety analyses with the MBSE and PLM environment so failure conditions, safety requirements, and verification evidence remain traceable and current as designs change.
  • Drive adoption of model-based safety analysis (MBSA) practices linked to system models.
  • Coordinate with product cybersecurity on the interaction between safety and airworthiness security assessments.
  • Align with customers on aircraft-level FHA allocations, safety requirements, and safety data deliverables.
  • Prepare safety deliverables for design reviews and certification data packages.
  • Present safety analyses and rationale to customers and support their engagement with certification authorities, including the FAA and EASA.
  • Serve as the company’s subject matter expert in aerospace system safety.
  • Mentor systems and design engineers in safety-driven design and the application of safety analysis results.
  • Collaborate cross-functionally with design, test, reliability, and certification teams to ensure alignment.

Desired Qualifications

  • Experience with flight control, electromechanical actuation, or propulsion control systems.
  • Familiarity with safety and reliability tools such as Isograph Reliability Workbench, Ansys medini analyze, or Cameo Safety and Reliability Analyzer.
  • Experience with model-based safety analysis linked to SysML architectures.
  • Familiarity with Flow and Siemens Teamcenter.
  • Experience with MIL-STD-882E system safety programs.
  • Familiarity with DO-326A/ED-202A airworthiness security processes.
  • Experience working in startups or fast-paced environments where processes must be built from scratch.
  • Knowledge of AI/ML applications in safety and systems engineering.

About the Company

Neon Aero

Designs and manufactures certifiable aerospace components

Neon Aero designs and manufactures certifiable aerospace components and systems for next-gen aerospace and defense markets, partnering with OEMs and defense manufacturers. Its core products are advanced propellers, smart actuators, and lightweight flight systems, developed through end-to-end lifecycle capabilities including design, aerodynamic and structural analysis, composite fabrication, assembly, and testing to aviation standards DO-160, DO-178, and DO-254. The company uses AI-driven design tools and a connected digital infrastructure to speed up development and production while integrating electrical, software, and mechanical engineering for lighter, stronger, and more reliable systems. Its goal is to enable electric, AI-powered, supersonic, and hypersonic air vehicles by providing scalable, certifiable propulsion and flight-system components for aerospace OEMs and defense customers.

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