E

Emerson Electric

Builds industrial automation tools and software

Senior Technical Lead-Generator Excitation Solutions

Full-Time
No salary listed
Senior, Expert
Bachelor's, Master's
Noida, Uttar Pradesh, India
In Person
Electrical EngineeringPower Systems Engineering, Controls & Automation Engineering

About the job

Requirements
  • Bachelor’s or Master’s degree in Electrical Engineering, Power Engineering, Control & Instrumentation, or a related discipline.
  • Eight (8) to sixteen (16) years of experience in generator excitation systems, power electronics, electrical panel engineering, or related power generation applications.
  • Proven experience in designing excitation system electrical and mechanical layouts for medium- to high-current applications, preferably in the 5,000 A to 10,000 A range.
  • Ability to size and select excitation system components, including transformers, rectifiers, thyristors/diodes, bus bars, breakers, protection devices, cooling systems, controllers, I/O, and auxiliary equipment.
  • Ability to read, interpret, and develop electrical schematics, general arrangement drawings, wiring diagrams, BOMs, technical specifications, and test procedures.
  • Working knowledge of bus work design, high-current power connections, thermal considerations, electrical clearances, and manufacturing practices for excitation equipment.
  • Understanding of manufacturing quality processes, including inspection, assembly verification, FAT documentation, nonconformance handling, and corrective action follow-up.
  • Strong analytical, troubleshooting, communication, teamwork, and stakeholder management skills.
  • Ability to manage multiple priorities, interface with vendors and subcontractors, and support complete project execution under schedule and quality commitments.
  • Familiarity with industry standards such as IEEE, IEC, NEC, ISO, OSHA, and applicable regional grid code requirements.
  • Willingness to work in manufacturing and industrial site environments while following all safety and quality protocols.
Responsibilities
  • Lead end-to-end project engineering for high-current static generator excitation systems, from requirements review and concept development through detailed design, manufacturing support, FAT, site installation, and commissioning.
  • Design excitation system electrical and mechanical layouts for high-current applications, typically in the 5,000 A to 10,000 A range, including cubicle arrangement, power circuit configuration, cooling provisions, and maintainability requirements.
  • Perform sizing and selection of excitation system components, including transformers, rectifier bridges, thyristors/diodes, bus bars, disconnecting devices, breakers, protection devices, cooling equipment, controllers, I/O, and auxiliary power supplies.
  • Develop and review electrical schematics, wiring diagrams, interconnection drawings, general arrangement drawings, BOMs, control logic, system architecture, and network topology documents.
  • Engineer bus work and high-current power connections, including routing, clearance, creepage, thermal performance, short-circuit withstand, and manufacturability considerations.
  • Coordinate with manufacturing, quality, suppliers, and system integrators to ensure the excitation system design is practical, cost-effective, manufacturable, and compliant with project specifications.
  • Support manufacturing quality processes, including inspection plans, assembly reviews, test procedures, nonconformance resolution, and corrective actions for high-current excitation equipment.
  • Implement control logic from SAMA diagrams, functional descriptions, and project-specific operating requirements.
  • Configure and integrate communication protocols such as Modbus, OPC, IEC 61850, and DNP3, as applicable.
  • Ensure compliance with applicable IEEE, IEC, NEC, ISO, HSE, and regional grid code requirements.
  • Manage complete project programs for high-current excitation systems, including engineering deliverables, technical risk, schedule alignment, manufacturing readiness, customer reviews, and cross-functional execution.
  • Prepare site execution and commissioning plans in coordination with project managers, engineering teams, customers, and installation contractors.
  • Lead site teams during excitation system installation, panel power-up, redundancy checks, I/O verification, loop checks, device checks, and system energization.
  • Perform and support commissioning of high-current excitation systems, including AVR/FCR control checks, limiters, protection functions, interface testing, and generator performance validation.
  • Troubleshoot issues related to excitation controllers, power bridges, firing circuits, field flashing, cooling systems, communication interfaces, protection devices, and auxiliary systems.
  • Review and resolve installation or wiring deviations, site constraints, and commissioning punch points while maintaining safety and quality requirements.
  • Modify logic, graphics, databases, parameters, and test configurations as required to meet approved customer and site requirements.
  • Prepare customer-facing commissioning reports, test records, issue logs, and handover documentation, and coordinate with vendors and stakeholders for timely closure.
Desired Qualifications
  • Deep understanding of generator excitation principles, AVR/FCR operation, generator field forcing, reactive power control, limiters, protection functions, and generator/transformer protection schemes.
  • Hands-on experience designing and delivering high-current excitation systems in the 5,000 A to 10,000 A range, including component sizing, cabinet layout, power bridge arrangement, bus work design, cooling, wiring, and maintainability.
  • Experience leading complete excitation system programs from proposal or kickoff through engineering, procurement, manufacturing, quality inspection, FAT, shipment, site commissioning, and customer handover.
  • Strong knowledge of manufacturing quality processes for high-current electrical equipment, including assembly inspections, heat-run or functional testing, punch-list closure, and documentation control.
  • Proficiency in electrical circuit design, control systems, automation tools, protection relays, AVRs, CTs, VTs, synchronizing systems, and substation or plant automation interfaces.
  • Experience supporting FAT/SAT, generator first excitation, open-circuit and short-circuit testing, load testing, grid synchronization, and performance tuning.
  • Exposure to retrofit, modernization, renewable integration, and grid compliance projects involving generator excitation or related power control systems.

About the company

Emerson Electric builds automation equipment and software for organizations that operate factories, utilities, and industrial facilities. Its instruments measure conditions such as pressure and flow, while valves, controllers, and software help operators regulate processes and track equipment performance. DeltaV manages industrial control systems, and the company also develops test and measurement tools used to validate electronic products. Customers pay for equipment, software licenses, and services that support installation, maintenance, and operation across a plant's life. Emerson was founded in 1890 and is headquartered in Clayton, Missouri, in the St. Louis area.

Company Size

10,001+

Company Stage

IPO

Headquarters

Clayton, Missouri

Founded

1890

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Simplify's Take

What believers are saying

  • Cash generation supports investment: Emerson reported $1.323 billion in fiscal third-quarter free cash flow in August 2026.
  • Leadership skills have dedicated support: Emerson's global learning centers run workshops including Leading at Emerson and Crucial Conversations.
  • MBA graduates have a structured path: Emerson's leadership development programme rotates participants across businesses and departments over four years.

What critics are saying

  • Restructuring affects employees: August 2026 filings show Emerson recorded $123 million in severance and benefits over nine months.
  • Hardware margins face input costs: Emerson depends on electronics, rare earth metals, steel, and other industrial materials.
  • Product failures carry industrial consequences: Emerson's valves, instruments, and control systems operate inside complex manufacturing processes.

What makes Emerson Electric unique

  • Gas processing is a foothold: Emerson says 70% of the world's liquefied natural gas flows through its valves.
  • Instrument choice stays open: Emerson's LabVIEW supports over 7,000 drivers for NI and third-party test hardware.
  • Measurement coding has integrated assistance: LabVIEW's Nigel AI generates test code and gives advice inside the programming environment.

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Benefits

  • Health Insurance
  • Remote Work Options
  • Flexible Work Hours
  • Paid Vacation
  • Parental Leave

Growth & Insights and Company News

Headcount

6 month growth

0%

1 year growth

0%

2 year growth

0%
Yahoo Finance
Oct 6th, 2026
3 automation stocks poised to thrive as rate hikes and inflation pressure margins

US industrial automation companies Rockwell Automation, Emerson, and Honeywell Technologies are positioned to benefit as rising interest rates push businesses to cut costs through automation. The Federal Reserve's interest rate hikes have increased borrowing costs and inflation pressures, forcing companies to improve efficiency. Rockwell Automation reported 10% organic sales growth in its fiscal third quarter of 2026, with adjusted earnings up 40%. Strong demand came from semiconductors, data centres, e-commerce, and warehouse automation sectors. Emerson, with a $90 billion market capitalisation, saw underlying sales rise 6% and adjusted earnings increase 13% in the same period. Its semiconductor sales jumped 70% year over year. Honeywell Technologies recently spun off its aerospace business to focus on industrial and building automation. Its stand-alone business achieved 4% organic sales growth, with orders rising 16% and backlog reaching $20 billion. All three companies are trading above their five-year average valuations.

PR Newswire
Sep 21st, 2026
Emerson to open Middle East service centre with Qatar's first certified flow calibration lab

Global automation leader Emerson plans to build a new automation solutions service centre in Qatar's Umm Alhoul Free Zone. The 3,500-square-metre facility will house the region's first certified flow calibration lab and expand Emerson's capabilities across the Middle East and Africa. The centre will offer measurement instrumentation solutions, spare parts distribution, customer training facilities, and distributed control system integration services. Opening in phases, control systems and measurement solutions will launch in December 2026, with the calibration lab following in early 2027. The investment aligns with Qatar National Vision 2030's economic diversification goals. The facility adds to Emerson's existing Middle East presence in Saudi Arabia and the UAE, helping regional customers reduce operational disruptions and accelerate project timelines.

PR Newswire
Aug 6th, 2026
Emerson acquires Glue Inc. to boost AI-driven test and measurement capabilities

Emerson has acquired Glue Inc., an innovator in AI-enabled validation and test software. The acquisition strengthens Emerson's Test & Measurement capabilities and accelerates development of NI Nigel AI, the industry's first AI optimised for test and measurement workflows. Glue Studio's technology specialises in AI-centric test generation and planning. The platform will be integrated into Nigel, which is embedded within NI software and trained in test system design, methodologies, and data analysis. This integration will enhance Nigel's ability to connect validation workflows and accelerate the path from design to verified performance. "Glue Studio brings highly complementary capabilities that align closely with Emerson's strategy to lead in software-defined test and measurement," said Ritu Favre, group president of Test & Measurement at Emerson. Financial terms were not disclosed.

Yahoo Finance
Aug 5th, 2026
Emerson Electric raises 2026 outlook after Q3 orders surge 7% on semiconductor, power demand

Emerson Electric reported third-quarter fiscal 2026 results exceeding expectations, driven by broad-based order growth and stronger demand in North America and Asia. CEO Lal Karsanbhai said underlying orders rose 7% whilst underlying sales increased 6%. Growth verticals surged 27%, led by semiconductor growth of 53% and power generation up 37%. Adjusted earnings per share rose 13% year-over-year to $1.71, surpassing guidance. Following the performance, Emerson raised its full-year outlook. The company now expects fiscal 2026 underlying sales growth of 3.5%, adjusted earnings per share of approximately $6.55, and free cash flow of roughly $3.6 billion. Third-quarter free cash flow increased 36% to $1.3 billion. The company's backlog reached $8.2 billion, up 7% year-over-year.

PR Newswire
Aug 4th, 2026
Emerson raises 2026 outlook after Q3 sales, margins and cash flow beat expectations

Emerson reported third quarter results for the period ended 30 June 2026, with underlying sales up 6% and net sales rising 7%. The company declared a quarterly cash dividend of $0.555 per share, payable on 10 September 2026. Adjusted earnings per share increased 13% in the quarter. Operating cash flow grew 34%, whilst free cash flow rose 36%. Adjusted segment EBITA margin expanded 140 basis points to 28.5%. Underlying orders increased 7%, led by Software & Systems and broad-based growth in North America and Asia. The company raised its full year 2026 guidance, now expecting underlying sales growth of approximately 3.5% and adjusted earnings per share of around $6.55. Emerson plans to return approximately $2.2 billion to shareholders through $1 billion in share repurchases and $1.2 billion in dividends.