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Emerson Electric

Builds industrial automation tools and software

Senior Technical Lead-Generator Excitation Solutions

Power Systems EngineeringConfirmed live in the last 24 hours
Full-timeNoida, Uttar Pradesh, IndiaNo salary listed

About the Job

Requirements

  • A Bachelor's or Master's degree in Electrical Engineering, Power Engineering, Control & Instrumentation, or a related discipline.
  • Eight to sixteen years of experience in generator excitation systems, power electronics, electrical panel engineering, or related power generation applications.
  • Proven experience designing excitation system electrical and mechanical layouts for medium- to high-current applications, preferably in the 5,000 A to 10,000 A range.
  • Ability to size and select excitation system components, including transformers, rectifiers, thyristors/diodes, bus bars, breakers, protection devices, cooling systems, controllers, I/O, and auxiliary equipment.
  • Ability to read, interpret, and develop electrical schematics, general arrangement drawings, wiring diagrams, bills of materials, technical specifications, and test procedures.
  • Working knowledge of bus work design, high-current power connections, thermal considerations, electrical clearances, and manufacturing practices for excitation equipment.
  • Understanding of manufacturing quality processes, including inspection, assembly verification, factory acceptance test documentation, nonconformance handling, and corrective action follow-up.
  • Familiarity with industry standards such as IEEE, IEC, NEC, ISO, OSHA, and applicable regional grid code requirements.
  • Willingness to work in manufacturing and industrial site environments while following safety and quality protocols.

Responsibilities

  • Take responsibility for the full project lifecycle, from requirements gathering and concept design to hardware/software engineering, simulation, testing, and commissioning.
  • Lead end-to-end project engineering for high-current static generator excitation systems, from requirements review and concept development through detailed design, manufacturing support, factory acceptance testing, site installation, and commissioning.
  • Design excitation system electrical and mechanical layouts for high-current applications, typically in the 5,000 A to 10,000 A range, including cubicle arrangement, power circuit configuration, cooling provisions, and maintainability requirements.
  • Size and select excitation system components, including transformers, rectifier bridges, thyristors/diodes, bus bars, disconnecting devices, breakers, protection devices, cooling equipment, controllers, I/O, and auxiliary power supplies.
  • Develop and review electrical schematics, wiring diagrams, interconnection drawings, general arrangement drawings, bills of materials, control logic, system architecture, and network topology documents.
  • Engineer bus work and high-current power connections, including routing, clearance, creepage, thermal performance, short-circuit withstand, and manufacturability considerations.
  • Coordinate with manufacturing, quality, suppliers, and system integrators to ensure excitation system designs are practical, cost-effective, manufacturable, and compliant with project specifications.
  • Support manufacturing quality processes, including inspection plans, assembly reviews, test procedures, nonconformance resolution, and corrective actions for high-current excitation equipment.
  • Implement control logic from SAMA diagrams, functional descriptions, and project-specific operating requirements.
  • Configure and integrate communication protocols such as Modbus, OPC, IEC 61850, and DNP3, as applicable.
  • Ensure compliance with applicable IEEE, IEC, NEC, ISO, HSE, and regional grid code requirements.
  • Manage complete project programs for high-current excitation systems, including engineering deliverables, technical risk, schedule alignment, manufacturing readiness, customer reviews, and cross-functional execution.
  • Prepare site execution and commissioning plans in coordination with project managers, engineering teams, customers, and installation contractors.
  • Lead site teams during excitation system installation, panel power-up, redundancy checks, I/O verification, loop checks, device checks, and system energization.
  • Perform and support commissioning of high-current excitation systems, including AVR/FCR control checks, limiters, protection functions, interface testing, and generator performance validation.
  • Troubleshoot issues related to excitation controllers, power bridges, firing circuits, field flashing, cooling systems, communication interfaces, protection devices, and auxiliary systems.
  • Review and resolve installation or wiring deviations, site constraints, and commissioning punch points while maintaining safety and quality requirements.
  • Modify logic, graphics, databases, parameters, and test configurations as required to meet approved customer and site requirements.
  • Prepare customer-facing commissioning reports, test records, issue logs, and handover documentation, and coordinate with vendors and stakeholders for timely closure.

Desired Qualifications

  • Deep understanding of generator excitation principles, AVR/FCR operation, generator field forcing, reactive power control, limiters, protection functions, and generator/transformer protection schemes.
  • Hands-on experience designing and delivering high-current excitation systems in the 5,000 A to 10,000 A range, including component sizing, cabinet layout, power bridge arrangement, bus work design, cooling, wiring, and maintainability.
  • Experience leading complete excitation system programs from proposal or kickoff through engineering, procurement, manufacturing, quality inspection, factory acceptance testing, shipment, site commissioning, and customer handover.
  • Strong knowledge of manufacturing quality processes for high-current electrical equipment, including assembly inspections, heat-run or functional testing, punch-list closure, and documentation control.
  • Proficiency in electrical circuit design, control systems, automation tools, protection relays, AVRs, CTs, VTs, synchronizing systems, and substation or plant automation interfaces.
  • Experience supporting factory/site acceptance testing, generator first excitation, open-circuit and short-circuit testing, load testing, grid synchronization, and performance tuning.
  • Exposure to retrofit, modernization, renewable integration, and grid compliance projects involving generator excitation or related power control systems.

About the Company

Emerson Electric

Builds industrial automation tools and software

Emerson Electric builds automation equipment and software for organizations that operate factories, utilities, and industrial facilities. Its instruments measure conditions such as pressure and flow, while valves, controllers, and software help operators regulate processes and track equipment performance. DeltaV manages industrial control systems, and the company also develops test and measurement tools used to validate electronic products. Customers pay for equipment, software licenses, and services that support installation, maintenance, and operation across a plant's life. Emerson was founded in 1890 and is headquartered in Clayton, Missouri, in the St. Louis area.

Company size
10,001+
Company stage
IPO
Headquarters
Clayton, MO
Founded
1890

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