Software Application Engineer Intern

BorgWarner expansion in North Carolina means 378 new jobs. Updated: 12:32 PM EDT May 26, 2026 HENDERSONVILLE, N.C. - A company in North Carolina is adding more than 350 new jobs and investing $100 million in Hendersonville. North Carolina Governor Josh Stein announced Tuesday that BorgWarner Inc., a sustainable mobility solutions company, will add 378 jobs in Henderson County and plans to invest $100 million in Hendersonville. "We congratulate BorgWarner on its new expansion in Henderson County," said Stein. "This decision to reinvest in our state underscores the advantages of investing in western North Carolina. Thanks to our manufacturing economy and our world-class workforce, North Carolina remains the best place to do business." This expansion will add 140,000-square-feet to its current Hendersonville site to manufacture products that will continue to fuel its business growth. New positions with the company will include technicians, logistics personnel, and production staff. Although salaries for the positions will vary, the average annual salary will be $67,047, which Stein says exceeds the Henderson County average of $54,118. These new jobs could create a potential annual payroll impact of more than $25.3 million for the region.

Applications of Precision Injection molds. Automotive and aerospace components. Precision injection molds play a pivotal role in the automotive and aerospace industries, where safety, reliability, and performance are non-negotiable. VKE Precision has established itself as a trusted partner to major players like Scania and BorgWarner, delivering high-integrity components that meet the most demanding engineering standards. One standout example involves the development of a multi-functional control housing for an electric truckâ€(TM) s power distribution unit. The component required dual-material constructionâ€"rigid polycarbonate for structural support and flexible TPE for sealing and vibration dampingâ€"making it ideal for VKEâ€(TM) s 2K molding expertise. Using a 1000T double-injection machine, VKE achieved perfect interlocking between materials, eliminating the need for adhesives or secondary assembly. The part passed extreme environmental testing, including -40°C to +120°C thermal cycling, with no delamination or cracking. Another application came from a North American aerospace client seeking lightweight, heat-resistant connectors for satellite communication systems. VKE processed high-performance PEI (Polyetherimide) resin, known for its excellent thermal stability and flame resistance. With strict moisture control and precise temperature management during injection, the final parts maintained dimensional integrity under vacuum and radiation exposure. These projects exemplify how VKEâ€(TM) s deep material knowledgeâ€"spanning PEEK, PPS, and reinforced glass fiber resinsâ€"enables metal-to-plastic conversion, reducing weight by up to 40% while enhancing durability. Furthermore, VKEâ€(TM) s dust-proof workshop ensures contamination-free production, which is critical for cleanroom environments in aerospace. Whether itâ€(TM) s interior trim panels, sensor housings, or engine bay components, VKEâ€(TM) s precision molds consistently deliver the reliability needed for high-speed, high-stress operations. These real-world implementations underscore the transformative impact of precision injection molding in advancing mobility and space technologies. Medical devices and consumer products. In the medical and premium consumer goods sectors, precision injection molding is not just about functionalityâ€"itâ€(TM) s about safety, hygiene, and user experience. VKE Precision has built a strong reputation in these fields through its dedicated dust-proof workshop and adherence to stringent quality standards. A prime example is a collaboration with a leading European medical device manufacturer to produce a disposable endoscope housing used in minimally invasive surgeries. The part required a flawless surface finish, zero black spots, and absolute sterility. VKEâ€(TM) s controlled environmentâ€"maintained at ISO Class 7 levelsâ€"ensured that no particulates were introduced during molding. Using PEEK resin with 50% glass fiber reinforcement, the housing exhibited exceptional strength and chemical resistance, surviving repeated sterilization cycles without degradation. Every batch was accompanied by FAI and CPK reports, providing full traceability under IATF 16949 standards. In the consumer space, VKE partnered with BabyBjorn to develop a high-end baby bottle nipple with a complex multi-layer structure. The inner layer had to be soft and food-safe, while the outer layer provided grip and durability. VKEâ€(TM) s 2K molding process enabled seamless integration of both materials, resulting in a product with no weak interfaces or potential leakage points. The final product received positive feedback for its smooth texture and consistent performance across thousands of uses. These cases highlight how VKEâ€(TM) s combination of ultra-precision machining, high-performance material handling, and cleanroom-grade production enables brands to launch innovative, safe, and premium products. From life-saving instruments to everyday essentials, VKEâ€(TM) s precision molds empower companies to meet evolving consumer expectations while maintaining compliance with global regulations. Why choose VKE Precision? Commitment to quality and compliance. Choosing VKE Precision means partnering with a company whose DNA is rooted in quality assurance and international compliance. Since 2010, VKE has evolved from a mold-making specialist to a globally recognized provider of high-precision engineering solutions, driven by a relentless pursuit of 'Zero Defects.' This commitment is validated through certifications such as ISO 9001:2015 and ongoing implementation of IATF 16949:2016â€"essential for automotive suppliers. For example, when BorgWarner audited VKEâ€(TM) s production line for a new transmission housing, they praised the companyâ€(TM) s meticulous documentation, process controls, and root-cause analysis procedures. VKEâ€(TM) s APQP/PPAP framework ensures that every project follows a structured path from concept to volume production, with defined quality gates at each stage. Even after delivery, VKE stands behind its work: offering a tooling life guarantee of 300,000 to 1,000,000 shots, depending on steel grade, and including a plug-and-play spare parts kit with every mold. In one case, a client experienced unexpected wear on a cavity insert after 280,000 shots. VKE responded within 48 hours with a replacement part and a detailed failure analysis report, minimizing downtime. Additionally, VKEâ€(TM) s 24/7 global support team provides remote diagnostics and on-site guidance, backed by comprehensive Process Data Sheets and maintenance manuals. Their ERP system tracks every moldâ€(TM) s history, enabling predictive maintenance and long-term reliability. With DUNS number 62-512-2381 registered, VKE meets the audit requirements of Fortune 500 companies worldwide. These practices arenâ€(TM) t just policiesâ€"theyâ€(TM) re proven strategies that have helped VKE serve over 600 high-precision mold projects annually, with a client retention rate exceeding 90%. For businesses seeking a reliable, compliant, and technically advanced partner, VKE Precision isnâ€(TM) t just a vendorâ€"itâ€(TM) s a strategic ally committed to excellence at every level. Contact alliedequipments. References. Zhang, 2023, Advanced Precision Injection Molding Techniques for High-Performance Components Li, 2022, Ultra-Precision Machining in Plastic Manufacturing: Achieving 0.002mm Tolerances Wang, 2021, Digital Traceability and ERP Integration in Modern Injection Molding Facilities Chen, 2023, Dual-Component Molding for Complex Medical and Automotive Applications Huang, 2022, Cleanroom Production Standards in Precision Injection Molding for Critical Industries Sun, 2024, Material Science and Process Optimization in High-Tolerance Plastic Fabrication In the dynamic industrial landscape of 2026, Blow Molding Services are essential for creating hollow, high-performance plastic structures with optimized strength-to-weight ratios. This collection showcases its versatility in shaping fluid containers, structural panels, and complex air-management systems. At VKE, alliedequipments utilize advanced parison control and material distribution technologies to ensure that every part meets rigorous wall-thickness and durability specifications. Its facility excels in Extrusion Blow Molding, a process ideal for producing large-scale containers and industrial tanks with robust mechanical properties. For applications requiring high-precision neck finishes and superior clarity, alliedequipments offer Injection Blow Molding, which is particularly favored in the medical and personal care sectors. alliedequipments take pride in its Custom Blow Molding capabilities, working closely with designers to develop unique geometries and multi-layered barriers for specialized chemical or food-grade storage. Beyond consumer packaging, alliedequipments specialize in Industrial Blow Molding, delivering heavy-duty components designed to withstand extreme environmental stress and internal pressure. Its comprehensive Plastic Blow Molding solutions involve a wide range of polymers, including HDPE, PP, and specialized engineering resins. By combining innovative tool design with synchronized cooling cycles, VKE ensures that your hollow components are produced with maximum efficiency and minimal waste. Explore its blow molding solutions and see how alliedequipments provide the structural integrity and volume efficiency your project demands. Extrusion Blow Molding,Injection Blow Molding,Custom Blow Molding,Industrial Blow Molding,Plastic Blow Molding