Robotic Weld Engineer
No salary listed
Mid, Senior
Bachelor's, Associate's
Alexandria, MN, USA
In PersonRelocation is not provided for this role.
Manufacturing & Process EngineeringManufacturing Engineering
No H1B Sponsorship
About the job
Requirements
- An associate's or bachelor's degree in Welding Technology, Manufacturing Engineering, Mechanical Engineering, or a related field, or equivalent experience.
- Three to seven years of experience in manufacturing engineering, preferably in sheet metal fabrication or contract manufacturing, with an emphasis on programming industrial robots for welding applications.
- Strong knowledge of sheet metal processes, including shearing, laser or plasma cutting, forming, metal inert gas or tungsten inert gas welding, and finishing.
- Proficiency in computer-aided design and manufacturing software such as SolidWorks, AutoCAD, and nesting software, as well as enterprise resource planning or manufacturing resource planning systems.
- Experience with lean manufacturing tools, process optimization, and quality systems such as process failure mode and effects analysis and control plans.
- Hands-on experience with problem-solving, root cause analysis, and continuous improvement.
- Ability to interpret engineering drawings, Geometric Dimensioning and Tolerancing, and weld symbols; American Welding Society standards are preferred.
- Ability to support multiple projects and priorities in a fast-paced manufacturing environment.
- Familiarity with industry standards such as American Welding Society welding standards and ASTM materials.
Responsibilities
- Develop, program, and optimize robotic welding applications using systems such as FANUC, ABB, Yaskawa/Motoman, and KUKA.
- Perform robot teach-pendant and offline programming for new and existing weld processes.
- Establish and validate weld parameters, including voltage, amperage, travel speed, wire feed speed, and gas composition, to meet quality and productivity targets.
- Program and optimize other computer numerical control equipment, including laser cutters, turret punches, press brakes, and tube benders, using SolidWorks, AutoCAD, or nesting programs.
- Develop, evaluate, and improve manufacturing processes for sheet metal fabrication, including laser cutting, punching, bending, forming, welding, and assembly.
- Design and validate tooling, fixtures, and jigs to improve precision and efficiency in fabrication operations.
- Support new product introduction by reviewing client designs for manufacturability, developing weld sequences and tooling requirements, and creating process documentation.
- Troubleshoot production issues, perform root cause analysis, and implement corrective actions for quality and process problems, including robotic weld issues involving fit-up, distortion, porosity, spatter, and lack of fusion.
- Analyze production workflows, identify bottlenecks, and implement lean manufacturing principles such as Six Sigma and Kaizen to reduce waste, improve cycle times, and increase throughput.
- Collaborate with clients, sales, quality assurance, and production teams to ensure projects meet specifications, quality standards such as ISO 9001 and AS9100, and delivery schedules.
- Contribute to continuous cost-reduction initiatives.
- Ensure compliance with safety regulations, environmental standards, and industry best practices.
- Lead or participate in capital equipment justification, selection, and implementation projects.
- Interface with integrators and equipment suppliers for installation, startup, and upgrades of robotic weld cells.
- Train production staff on new processes and maintain accurate documentation for repeatability across contract runs.
Desired Qualifications
- Experience with offline programming software such as RoboGuide, RobotStudio, MotoSim, or Delmia.
- Experience with both FANUC and ABB programming software.
- Knowledge of vision-guided welding, laser seam tracking, through-arc seam tracking, or adaptive welding systems.
- Familiarity with welding codes and standards such as AWS D1.1 and ISO standards.
- Ability to simulate weld paths, reach, and cycle times virtually.
- Experience in Lean Six Sigma and continuous improvement.
- Experience in a contract manufacturing or job shop environment with variable production runs.
- Knowledge of automation and robotics in fabrication.
- Understanding of Geometric Dimensioning and Tolerancing.
- CAD/CAM experience.
About the company
Standard Iron provides metal fabrication services for OEMs, handling parts from simple shear and brake work to intricate welded assemblies. Customers submit parts designs and the company uses its full range of metalworking equipment along with design support to turn those designs into finished components. Its process is supported by electronic data interchange, bar-coded data collection, and other integrated systems to ensure fast communication and accurate production. By continually upgrading technology and investing in employee training, the company aims to deliver reliable, high-quality parts that meet customers’ needs and achieve total customer satisfaction.
Company Size
51-200
Company Stage
N/A
Total Funding
N/A
Headquarters
Monticello, Minnesota
Founded
1930
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Simplify's Take
What believers are saying
- Standard Iron reported 1,000,000 square feet of manufacturing space in 2025, supporting larger contracts.
- Helgesen adds market-leading hydraulic tank design, strengthening cross-sell into fuel, coolant, and containment tanks.
- High-power fiber laser investments since 2024 improve throughput and reduce secondary operations, boosting margins.
What critics are saying
- Helgesen integration after August 2024 strains management while ORG pushes executive recruitment and technology changes.
- Heavy reliance on multi-site manufacturing raises execution risk across Minnesota, Wisconsin, Mexico, Poland, and Brazil.
- A downturn in OEM capital spending would hit custom metal fabrication orders quickly in 2026.
What makes Standard Iron unique
- Standard Iron spans seven facilities across North America, including U.S., Mexico, Poland, and Brazil.
- The August 2, 2024 Helgesen acquisition broadened tanks, weldments, and fluid-conditioning fabrication capabilities.
- Owner Resource Group recapitalized Standard Iron in January 2022 for technology and acquisition-led growth.
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Benefits
- Health Insurance
- Dental Insurance
- Vision Insurance
- Life Insurance
- 401(k) Retirement Plan
- 401(k) Company Match
- Paid Holidays
- Paid Vacation
- Profit Sharing