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Zone 5 Technologies

Aerospace engineering and high-volume munitions production

Loads Engineer - Weapon Performance IV/V

Materials & StructuresConfirmed live in the last 24 hours
Full-timeUnited StatesIn-person

About the Job

Requirements

  • A Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related technical field is required; a Master's degree is typical for candidates at this level, though exceptional applied experience can substitute.
  • At least 8 years of experience performing system-level structural and dynamics analysis grounded in complex numerical simulation in an applied, program-driven environment, leading the technical approach across multiple full-vehicle programs from conceptual design through flight test.
  • Ability to execute the full scope of the responsibilities, including system-level structural and dynamics analysis grounded in complex numerical simulation, full-vehicle model development, aeroelastic analysis, and ground-test correlation in a production, program-driven environment.
  • Experience building and maintaining full-vehicle finite element models using tools such as NASTRAN/PATRAN or ANSYS for structural loads and dynamics analysis.
  • Experience performing aeroelastic analysis, including flutter, divergence, and dynamic response, using tools such as ZAERO, NASTRAN aeroelasticity modules, or similar.
  • Understanding of structural analysis and design principles for composite materials.
  • Experience planning and guiding ground vibration testing, modal survey, or static load testing, and correlating test results against analytical models.
  • Experience validating structural dynamic models against flight-test or ground-test data, and leading root-cause investigation of discrepancies between model predictions and test results.
  • Experience with MIL-STD-8591 or equivalent store carriage, suspension, and separation loads analysis for externally carried stores on host aircraft.
  • Programming or scripting proficiency in Python, MATLAB, or similar for loads and dynamics automation, post-processing, and data reduction.
  • Experience with version control such as Git or SVN for analysis codebases and automation scripts.
  • Experience generating technical reports and presentations, interfacing with customers professionally, and presenting results at design reviews.
  • Ability to obtain and maintain a U.S. DoD Secret security clearance.
  • Must qualify as a U.S. Person under ITAR regulations.

Responsibilities

  • Assemble and maintain full-vehicle structural models to perform loads and vibration analysis, capturing mass, stiffness, and structural dynamic characteristics across flight and ground environments.
  • Perform MIL-STD-8591-type store carriage, suspension, and separation loads analysis for air-launched effects, interceptors, and munitions integrated on host aircraft.
  • Guide modal survey, ground vibration testing, and static load testing to validate and correlate structural and loads models against test data.
  • Work with the Weapons Performance team to establish shared loads and dynamics methods, and document procedures and processes for model development, correlation, and reporting.
  • Support aeroelastic analysis, including flutter and dynamic aeroelastic response, and structural modeling to characterize vehicle structural margins across the flight envelope.
  • Collaborate with Structures, Aerodynamics, Propulsion, GNC, and Systems Engineering to integrate loads and dynamics results into vehicle-level design and sizing decisions.
  • Conduct trade studies and sensitivity analyses on structural and dynamic design parameters to inform conceptual and preliminary design decisions.
  • Generate technical reports, presentations, and documentation of analysis results, including at formal PDR and CDR design reviews, and maintain organized archives and tracking of analysis data.
  • Interface with customers, present technical results, and respond to technical inquiries.
  • Mentor and provide technical guidance to other engineers on loads and dynamics methods and tools, and review their analysis approaches and results.

Desired Qualifications

  • Demonstrable experience in composite materials, particularly completion of a formal composites certification process.

About the Company

Zone 5 Technologies

Aerospace engineering and high-volume munitions production

Zone 5 designs and builds unmanned aircraft systems and low-cost missiles for defense, serving as a prime DoD contractor with vertical integration from concept to production. Its products, like the Rusty Dagger cruise missile, Paladin UAS for autonomous counter-drone missions, and White Spike for counter-UAS and precision strikes, are engineered for high-volume, low-cost production with modular avionics for fast fielding. It differentiates itself by a production-first approach that aims to cut unit costs and shorten development timelines, delivering a flight-ready system within about four months, and by controlling design and manufacturing in-house as a vertically integrated contractor; in 2026 it became a mostly-owned subsidiary of Kongsberg Defence & Aerospace. Its goal is to provide affordable, scalable munition and counter-UAS solutions for the DoD and allied forces.

Company size
201-500
Company stage
Not listed
Total funding
Not listed
Headquarters
San Luis Obispo, CA
Founded
2011

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