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Thea Energy

Develops fusion power via planar-coil stellarators

Manufacturing Engineer 2

Manufacturing EngineeringConfirmed live in the last 24 hours
Full-timeKearny, NJ, USA

About the Job

Requirements

  • At least 5 years of manufacturing engineering experience and a related degree.
  • Experience with complex electrical and mechanical hardware assemblies and process development, including tooling, fixtures, machines, and automation.
  • Experience with metal fusion processes, including soldering, brazing, and welding.
  • Experience scaling production from first-of-a-kind to continuous production.
  • Experience generating and interpreting manufacturing drawings, particularly geometric dimensioning and tolerancing (GD&T).
  • Experience with planning and execution software, including product lifecycle management (PLM), materials requirements planning (MRP), and inventory management.
  • Ability to solve multidisciplinary engineering problems.
  • Experience with magnetic confinement fusion, aerospace, medical devices, or other advanced manufacturing processes.
  • Ability to occasionally lift objects up to 50 pounds and perform activities such as typing, standing, or sitting for extended periods.
  • Willingness to occasionally travel or work required nights, weekends, or on-call.
  • Ability to work in a facility with industrial hazards, including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics.

Responsibilities

  • Generate manufacturing documentation for high-temperature superconducting (HTS) magnets, including processes and procedures, work instructions, and quality criteria.
  • Design, build, and commission magnet manufacturing tooling and equipment.
  • Work iteratively with magnet engineers to incorporate design for manufacture and lessons learned.
  • Develop and implement virtual and physical inventory management and manufacturing bills of materials.
  • Generate specifications for hardware and collaborate with vendors to procure hardware that meets quality specifications.
  • Define roles for and coordinate the onboarding of manufacturing technicians.
  • Track and report results and progress against program goals and milestones.
  • Communicate and collaborate with internal and external stakeholders.

About the Company

Thea Energy

Develops fusion power via planar-coil stellarators

Thea Energy develops fusion-based power technology to provide scalable, zero-emission baseload electricity for utilities and heavy industry. Its approach uses a reimagined stellarator with flat, planar superconducting coils controlled by software-defined systems, replacing the traditional complex magnet geometry to lower costs and improve serviceability. Its Eos neutron-source device and Helios commercial power plant concept illustrate a pipeline from research to grid-ready power, backed by DOE milestones and public-private partnerships. The company aims to commercialize fusion as a dependable grid-level energy source and win long-term offtake agreements with utilities and large customers.

Company size
51-200
Company stage
Grant
Total funding
$145.8M
Headquarters
Princeton, NJ
Founded
2022

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