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Beyond Reach Labs

Deployable solar arrays for space power

Head of Production

Product AssemblyPosted on Nov 9
Full-timeNew York, NY, USA$165k - $180k /yrIn-person

About the Job

Requirements

  • A bachelor's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or a related field is required.
  • At least 4 years of experience building spaceflight, launch vehicle, or similar high-reliability hardware is required.
  • Experience taking at least one product from prototype to repeatable production is required.
  • Experience writing work instructions, travelers, and nonconformance processes for flight hardware is required.
  • The role requires willingness to work extended hours and weekends as necessary to support critical project milestones.
  • Applicants must be U.S. citizens, lawful permanent residents, or eligible for authorization under U.S. export regulations.

Responsibilities

  • Build, scale, and lead production of deployable structures from qualification and flight units through production at volume, establishing the shop, processes, and team from the ground up.
  • Own assembly, integration, and acceptance of qualification and flight units, from parts kitting through delivery.
  • Write the work instructions, travelers, and inspection points used to build the hardware.
  • Set up the shop layout, tooling, fixtures, and cleanliness and electrostatic discharge controls for flight hardware.
  • Establish nonconformance, disposition, and as-built record processes.
  • Partner with design engineers on design for manufacturing and assembly before drawings are released.
  • Drive yield, cycle time, and cost improvements as production volumes grow.
  • Build and qualify a supplier base for machined parts, cables, coatings, and composites, and manage long-lead items.
  • Hire, train, and lead production technicians.

Desired Qualifications

  • Experience standing up a production team or facility from zero.
  • Working knowledge of AS9100 quality systems.
  • Experience with deployable mechanisms, solar arrays, or cable-tensioned structures.
  • Supplier development experience for precision machining, composites, or coatings.
  • Project management experience for hardware builds.

About the Company

Beyond Reach Labs

Deployable solar arrays for space power

Beyond Reach Labs develops deployable solar arrays and metamaterial-based structures for space, focusing on large-scale power systems. Its products use a novel deployable architecture and mechanical metamaterials to create reconfigurable, lightweight, high-strength arrays that pack for launch and expand in space to generate hundreds of kilowatts. The company differentiates itself through leadership with SpaceX and Carnegie Mellon experience, its emphasis on metamaterials and origami/kirigami-inspired design, and offering access to simulation and design tools for collaborations. Its goal is to power next-generation orbital infrastructure by providing high-energy, reliable, and scalable space power systems that fit launch and mission constraints.

Company size
11-50
Company stage
Seed
Total funding
$10.2M
Headquarters
New York City, New York
Founded
2023

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