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VulcanForms

Metal 3D printing integrated production system

Director Site Quality - Consumer Technology

Quality EngineeringUpdated on Nov 14
Full-timeDevens, MA, USAIn-person

About the Job

Requirements

  • At least 10 years of progressive manufacturing quality experience, including a track record in high-volume manufacturing such as consumer electronics or automotive, working with complex metal components.
  • At least 5 years of formal senior management experience building and leading multidisciplinary quality control, inspection, or laboratory teams through rapid plant expansions.
  • Deep expertise in product qualification frameworks, including automated coordinate measuring machine workflows, gauge repeatability and reproducibility studies, capability analysis, and advanced geometric dimensioning and tolerancing.
  • Strong working knowledge of physical metallurgy, destructive and nondestructive testing, and laboratory practices, specifically with high-performance metals such as titanium.
  • Demonstrated ability to manage site operations and lead large teams effectively within a matrixed or Business Unit organizational model, aligning execution with engineering teams reporting into alternate structures.
  • Bachelor’s degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or a related technical discipline.

Responsibilities

  • Build and lead the site Quality organization across a 24/7 continuous manufacturing environment, managing and mentoring a rapidly growing execution team across quality control, metrology, metallurgical testing, and sustaining quality as the facility ramps to full production capacity.
  • Establish, deploy, and maintain an effective and scalable site Quality Management System that balances rigorous technical standards with high-volume production throughput.
  • Ensure stable production quality performance on the shop floor, focusing on defect reduction, root cause analysis, and customer satisfaction.
  • Lead qualification of new products for the consumer electronics program, managing technical strategy for advanced inspection development, coordinate measuring machine programming, gauge repeatability and reproducibility studies, and process capability analysis.
  • Develop and oversee metrology and specialized metallurgical testing capabilities to evaluate the structural and cosmetic integrity of complex titanium components.
  • Implement and govern data-driven quality metrics, Statistical Process Control, and automated factory reporting systems to monitor process performance, yield, and scrap.
  • Support customer audits, technical reviews, and rapid quality issue resolution; serve as a matrix partner to the product Quality Engineering organization to bridge product engineering and site operations.
  • Drive a site-wide culture of accountability, continuous improvement, and operational excellence to meet commercial launch timelines.

Desired Qualifications

  • Direct experience building and scaling large factory quality organizations undergoing rapid volume expansion, ideally involving metal additive manufacturing (3D printing) or advanced precision surface finishing.
  • Certified Six Sigma Black Belt or Master Black Belt, with a documented history of driving large-scale continuous improvement projects in short-cycle consumer programs.

About the Company

VulcanForms

Metal 3D printing integrated production system

VulcanForms provides metal additive manufacturing services through an end-to-end digital production system. It builds and runs its own US-based foundries to produce metal parts, components, and assemblies for industries like aerospace, defense, and medical devices. The core of its offering is an integrated platform that combines proprietary simulation tools, in-process sensing, and machine learning to enable high-precision, quality-controlled production at greater speed and scale than traditional metal manufacturing. In contrast to many competitors that rely on external capacity, VulcanForms owns the entire production chain from design to finished part, emphasizing domestic, high-volume fabrication. The company’s goal is to deliver high-performance metal components with reliable predictable quality and faster lead times, strengthening customers’ supply chains and enabling large-scale production of critical parts.

Company size
201-500
Company stage
Debt Financing
Total funding
$1.1B
Headquarters
Newbury, MA
Founded
2015

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