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Stahls'

Makes heat transfers and presses for apparel decorators

Process Improvement Engineer

Manufacturing EngineeringUpdated on Nov 14
Full-timeSt Clair Shores, MI, USANo salary listed

About the Job

Requirements

  • A bachelor's degree in industrial engineering, manufacturing engineering, mechanical engineering, or a related field.
  • At least 3 years of industrial engineering experience in manufacturing, apparel decoration, print, or a similar production environment.
  • Demonstrated experience with time studies, standard work, line balancing, and process/layout design.
  • Working knowledge of lean manufacturing and continuous improvement methods.
  • Ability to read and build capacity, throughput, and labor-cost models in Excel.
  • Ability to work directly with plant managers, supervisors, and production teams across multiple sites.
  • Willingness and ability to travel regularly between North American facilities.
  • Ability to walk a production floor for extended periods, work around industrial equipment, and occasionally lift up to 25 lbs.

Responsibilities

  • Conduct time studies, line balancing, and standard work development at Stahls' facilities to establish and maintain accurate labor standards.
  • Analyze workflow, material flow, and floor layout, and recommend changes that reduce handling, travel distance, and cycle time.
  • Lead root-cause analysis on scrap, rework, and quality escapes, and drive corrective actions with facility quality and production teams.
  • Build and maintain capacity models by facility, cell, and line to support S&OP, staffing decisions, and new-program onboarding.
  • Support capital equipment justifications with throughput, labor, and payback analysis, partnering with operations leadership on CAPEX cases.
  • Design and validate new production cells, workstations, and process flows for new equipment installations or facility changes.
  • Apply lean and continuous improvement methods, including 5S, kaizen, and value stream mapping, and lead cross-facility continuous improvement events.
  • Standardize best practices and work instructions across facilities so improvements at one site transfer to others.
  • Partner with facility managers, supervisors, and operations leadership to translate engineering recommendations into sustained shop-floor changes.
  • Track and report productivity, efficiency, and waste-reduction metrics, and flag facilities or lines falling outside targets.
  • Work across office/analysis settings and manufacturing floors, and travel regularly among Stahls' North American facilities.

Desired Qualifications

  • Lean Six Sigma Green Belt or Black Belt certification.
  • Familiarity with ERP/MES systems and order-management data, including production and shipment data.
  • Experience supporting new equipment installations or facility layout changes from concept through startup.
  • Experience building CAPEX/ROI justification models for capital equipment purchases.
  • Prior experience operating across multiple sites or a multi-facility manufacturing network.

About the Company

Stahls'

Makes heat transfers and presses for apparel decorators

Stahls' makes heat transfer materials, custom transfers, team lettering and heat presses for apparel decorators, sportswear shops and team uniform suppliers. The company was the first to take CAD-CUT mainstream, letting customers cut their own heat transfer vinyl into logos, letters and numbers in any quantity. It sells materials, equipment and custom transfers directly and through authorized dealers, and its Fulfill Engine platform handles print-on-demand orders for online sellers. Stahls' belongs to GroupeSTAHL, whose brands include Transfer Express and Hotronix, with operations in North America, Europe and Asia. It was founded in 1932 in Detroit and is headquartered in St. Clair Shores, Michigan.

Company size
1,001-5,000
Company stage
Not listed
Total funding
Not listed
Headquarters
West Valley City, UT
Founded
1932

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