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Magna

Automotive components and contract manufacturing provider

Junior Die Process & Development Engineer

Manufacturing EngineeringConfirmed live in the last 24 hours
Full-timeBrampton, ON, Canada$69.4k - $90.8kIn-person

About the Job

Requirements

  • An engineering degree or related experience in a tooling or stamping environment.
  • Experience with closure panels.
  • Understanding of sheet metal formability and stamping die operations.
  • Ability to interpret geometric dimensioning and tolerancing (GD&T) in relation to processing, development, and springback compensation.
  • Knowledge of running stamping formability simulations using one or more of AutoForm, PAM-STAMP, and LS-DYNA.
  • Manufacturing knowledge of stamping and other process technologies.
  • Ability to interpret metallurgical failure modes for components or systems that have failed in testing.
  • Knowledge of CAD software; CATIA is preferred, and NX or Tebis is an asset.
  • Completion of orientation, WHMIS, fire extinguisher, 5S, continuous improvement suggestion program, ISO 9001, and ISO 14001 training as prescribed by QEMS.

Responsibilities

  • Communicate with customers and suppliers about jobs in development, in process, and completed.
  • Keep abreast of the latest finite element analysis (FEA) simulation technology.
  • Comply with company rules, regulations, and policies.
  • Carry out health, safety, and environment duties in accordance with the HS&E Agreement for Employees addendum.
  • Follow applicable quality management system policies, procedures, and work instructions.
  • Ensure timing is updated in the DQEP system and communicated frequently.
  • Champion manager-assigned jobs to ensure timing and quality requirements are met.
  • Validate current projects through E-Review gates for formability, process improvements, and part quality; provide documented feedback and corrective-action reviews to vendors.
  • Perform preliminary springback studies to understand dimensional risk, measuring fixture concepts, and springback compensation planning; generate a report of findings and plans (NSR document).
  • Analyze Sigma studies for performance and their effect on each part.
  • Perform and review cosmetic analysis studies at each E-Review and provide feedback and corrections.
  • Perform functional die planning reviews for hard-touch, pad/post clearance for part nesting, and other details required for successful 3D release.
  • Perform other reasonable duties as required.
  • Review buy-off documentation and standard work processes, and hold process stakeholders accountable.
  • Drive the engineering review process to ensure deliverables meet quality and timing requirements, and hold vendors accountable.
  • Improve existing processes to eliminate waste or increase efficiency.
  • Audit and report on key performance indicators or department measures.
  • Participate in all lessons-learned activities, including hosting workshops.
  • Lead correlation activities or initiatives to improve formability or dimensional results.
  • Participate in or lead soft-tool reviews.
  • Investigate value analysis/value engineering (VA/VE) opportunities during the engineering phase.
  • Root-cause open FEA issues that surface from the rework system.
  • Create presentations of simulation results for email sharing or online meetings.
  • Support the Sales Department with preliminary feasibility studies, offsite technical-review events, die processing, product-change proposals, preliminary developments, and preliminary blank sizes.
  • Support Program Managers with engineering reviews, soft-tool reviews, and lessons-learned meetings.
  • Support the CAD Department by ensuring 3D cut-data deliverables meet quality standards and deadlines.
  • Support the Tooling Department during first-part-to-gauge try activities to match the engineering package for formability, dimensional correlation, and cosmetic correlation.
  • Support the Quality Execution Team with quality-loop analysis or root-cause analysis.

Desired Qualifications

  • CATIA knowledge is preferred.
  • Knowledge of NX or Tebis is an asset.

About the Company

Magna

Automotive components and contract manufacturing provider

Magna is a global mobility technology company and one of the world's largest automotive suppliers. It designs, manufactures, and integrates components and systems such as body exteriors, powertrains, seating, and ADAS, and also provides complete vehicle engineering and contract manufacturing services. Its products are developed in 338 plants across 28 countries, enabling automakers to outsource from individual parts to full vehicle assembly and to adopt both traditional and electric powertrains in a single facility. Magna's goal is to be a trusted, one-stop partner that accelerates electrification and advanced mobility through its integrated manufacturing and engineering capabilities.

Company size
10,001+
Company stage
IPO
Headquarters
Aurora, Canada
Founded
1957

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