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ASSA ABLOY

Global leader in access solutions

Senior Manufacturing Engineer - NPI

Manufacturing EngineeringPosted on Nov 14
Full-timeEden Prairie, MN, USA$90k - $120k

About the Job

Requirements

  • A bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, Electrical Engineering, or a related technical discipline, or at least 10 years of equivalent relevant experience in manufacturing engineering, new product introduction, industrialization, or a related technical field.
  • At least 2 years of manufacturing engineering, new product introduction, industrialization, or related engineering experience supporting electromechanical products.
  • Experience using SOLIDWORKS or equivalent computer-aided design software to design and document mechanical assembly tooling, fixtures, gauges, and functional test equipment.
  • Experience transitioning new products from engineering development through pilot production, process validation, production launch, and volume manufacturing.
  • Knowledge of design for manufacturability and design for assembly principles, manufacturing process development, process failure mode and effects analysis, root-cause analysis, process validation, and continuous improvement methodologies.
  • Experience developing manufacturing processes, tooling, fixtures, work instructions, production layouts, labor standards, and manufacturing documentation.
  • Ability to interpret engineering drawings, geometric dimensioning and tolerancing, bills of materials, specifications, and engineering changes.
  • Ability to troubleshoot interactions among mechanical systems, electronics, sensors, motors, firmware/software, and manufacturing processes.
  • Project-management and problem-solving skills, and ability to communicate verbally and in writing and collaborate cross-functionally.
  • Ability to work effectively with Design Engineering, Quality, Operations, Supply Chain, Sourcing, suppliers, and contract manufacturing partners.
  • Proficiency in Microsoft Office applications.
  • Applicants must be currently and legally authorized to reside and work in the hiring country.

Responsibilities

  • Lead manufacturing industrialization of new products from concept through production launch and stabilization with contract manufacturers.
  • Develop manufacturing processes, process flows, workstation layouts, tooling, fixtures, equipment, and production methods.
  • Develop and release work instructions, standard work, process specifications, and other manufacturing documentation.
  • Plan and execute engineering, pilot, validation, and pre-production builds.
  • Establish manufacturing readiness criteria and close gaps before production release.
  • Collect and analyze manufacturing and process performance data, including yield, cycle time, process capability, defects, and trends, and communicate results and recommended actions.
  • Represent Manufacturing Engineering at phase-gate and launch-readiness reviews.
  • Serve as a Manufacturing Engineering escalation point for global fulfillment centers and contract manufacturers, supporting resolution of complex production, quality, yield, and process issues throughout the product lifecycle.
  • Develop process failure mode and effects analyses, control plans, process validation activities, capability studies, and manufacturing risk mitigation plans.
  • Lead design for manufacturability and design for assembly reviews with Design Engineering and contract manufacturers, identify manufacturing risks, and drive design and process improvements before design and production release.
  • Identify opportunities for process improvements that support global production processes and yield improvements.
  • Lead production ramp activities, monitor manufacturing performance, and complete formal transitions to sustaining manufacturing operations.
  • Provide hands-on manufacturing engineering support during initial production.
  • Coordinate manufacturing activities with Design Engineering, Quality, Supply Chain, Sourcing, Operations, Test Engineering, Product Management, suppliers, and contract manufacturers.
  • Lead resolution of manufacturing issues using structured root-cause and corrective-action methodologies.
  • Develop manufacturing cost estimates and tooling, equipment, and capital requirements for new products; track expenditures and support cost-reduction initiatives throughout industrialization and ramp.
  • Support Value Analysis/Value Engineering projects and workshops.

Desired Qualifications

  • Experience with thermal printing, dye-sublimation printing, card printing, or related printing technologies.
  • Experience with precision electromechanical products incorporating motors, rollers, gears, belts, sensors, printed circuit board assemblies, and embedded electronics.
  • Experience with manufacturing test systems and product-level functional testing.
  • Experience with Lean Manufacturing, Six Sigma, Design of Experiments, Statistical Process Control, Measurement System Analysis, and process-capability analysis.
  • Experience working with international suppliers and contract manufacturing organizations.
  • Experience with manufacturing transfers and multi-site new product introduction launches.
  • Familiarity with microcontrollers such as Arduino or equivalent platforms, and Linux operating systems.
  • Familiarity with Oracle ERP, Agile PLM, or equivalent ERP/product lifecycle management systems.

About the Company

ASSA ABLOY

Global leader in access solutions

ASSA ABLOY provides access solutions including mechanical locks and electronic security systems to secure doors, buildings, and identities. Its products work by combining physical locks with digital access control: mechanical locksets for doors, electronic locks and smart cylinders that can be opened via codes, cards, keys, or mobile apps, and identity solutions from HID Global that manage secure credentials and access permissions across systems. The company differentiates itself through a large, diversified portfolio of brands and products, a long track record of strategic acquisitions (such as Yale Locks and HID Global), and a global presence in over 70 countries, which lets it serve many customers and integrate hardware with software and identity management. The goal is to maintain leadership in the access-solutions market by expanding offerings, geographic reach, and coordination across physical security and identity technologies.

Company size
10,001+
Company stage
IPO
Headquarters
Stockholms kommun, Sweden
Founded
1880

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