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Applied Medical

In-house manufacturing of surgical devices

Tooling Design Engineer 3

Full-TimeDeadline 4/21/27
$85k - $120k/yr
Senior
Bachelor's
Rancho Santa Margarita, CA, USA
In Person
Manufacturing & Process EngineeringManufacturing Engineering

About the job

Requirements
  • A bachelor's degree in Mechanical, Manufacturing, Materials, Biomedical Engineering, or a related field.
  • More than five years of experience in mechanical or tooling design within a manufacturing environment.
  • Strong proficiency in SolidWorks, including the ability to build complex parts and assemblies.
  • Working knowledge of Geometric Dimensioning and Tolerancing (GD&T).
  • Problem-solving ability and capability to troubleshoot design and production challenges.
  • Clear and effective communication with cross-functional teams.
  • Ability to operate independently while collaborating effectively in a team environment.
  • Strong attention to detail in design and documentation work.
  • Adaptability and willingness to learn new manufacturing processes, including extrusion.
Responsibilities
  • Design tooling for new extrusion components, ensuring functionality, manufacturability, and performance.
  • Modify and improve existing tooling designs to support sustained manufacturing and continuous improvement efforts.
  • Collaborate with process engineers and production teams to troubleshoot tooling-related issues on extrusion lines.
  • Create and maintain detailed Computer-Aided Design (CAD) models and drawings.
  • Apply working knowledge of Geometric Dimensioning and Tolerancing (GD&T) to ensure accurate and functional design specifications.
  • Support documentation efforts, including technical reports, design documentation, and validation-related materials.
  • Participate in design reviews and provide input on manufacturability and process integration.
  • Balance design work with hands-on troubleshooting and production support.
  • Evaluate tooling performance and recommend design improvements.
  • Take ownership of tooling-related projects and drive them to completion.
Desired Qualifications
  • Experience designing tooling for extrusion processes.
  • Background in sustaining engineering within a manufacturing environment.
  • Technical writing proficiency, including Installation Qualification, Operational Qualification, Performance Qualification (IQ/OQ/PQ) documentation, Standard Operating Procedures (SOPs), validation protocols, and technical reports.
  • Experience in a regulated industry such as medical devices or similar.

About the company

Applied Medical designs, manufactures, and distributes surgical devices for a wide range of medical specialties, with in-house operations at its California headquarters and European headquarters in the Netherlands, plus global distribution centers. Its products are used during procedures to improve patient outcomes, and the company allocates about 20% of revenue to research and development to continually upgrade its technologies. It sets itself apart through vertical integration—handling design, production, and distribution in-house—to control quality and costs while offering clinicians a broad set of options. Its goal is to improve surgical and clinical care while meeting customers' economic needs and expanding access to a diverse range of device choices.

Company Size

1,001-5,000

Company Stage

N/A

Total Funding

N/A

Headquarters

Rancho Santa Margarita, California

Founded

1987

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Simplify Jobs

Simplify's Take

What believers are saying

  • The February 2026 verdict strengthens Applied Medical's hospital-sales narrative and legal leverage.
  • Voyant pricing at 15-20% below rivals supports procurement wins in budget-sensitive systems.
  • French public tenders in 2026 show recurring Applied Medical purchasing across multiple hospitals.

What critics are saying

  • Medtronic's appeal targets the $381.7 million verdict, delaying any competitive relief until 2027.
  • Applied Medical remains a small player with about 3% U.S. advanced bipolar share.
  • Ethicon and Olympus still occupy stronger positions, limiting Applied Medical's hospital conversion rates.

What makes Applied Medical unique

  • Voyant advanced bipolar devices compete on cost and performance against Medtronic and Ethicon.
  • Applied Medical won a 2026 antitrust verdict against Medtronic over bundling and exclusivity.
  • Applied Medical keeps releasing Voyant upgrades, including the EA030 generator on August 11, 2026.

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Benefits

  • Health Insurance
  • Dental Insurance
  • Vision Insurance
  • Tuition Reimbursement
  • 401(k) Retirement Plan
  • 401(k) Company Match
  • Paid Vacation
  • Paid Holidays
  • Training Programs
  • Professional Development Budget
  • Wellness Program
  • Mentorship Program

Company News

MedTech Dive
Feb 16th, 2023
Applied Medical suit against Medtronic alleges surgical-device bundling practice curbs competition | MedTech Dive

Applied competes with Medtronic, Johnson & Johnson’s Ethicon and Olympus in the bipolar energy device market.

Business Wire
Nov 9th, 2022
Applied Medical Commemorates 20 Years Of Wound Protection With Its Market-Leading Alexis® Protector-Retractors

RANCHO SANTA MARGARITA, Calif.--(BUSINESS WIRE)--Applied Medical is commemorating 20 years of wound protection since the first Alexis wound protector-retractor was introduced. The Alexis brand is recognized worldwide for improving patient outcomes and reducing superficial surgical site infection. Over the last two decades, Alexis devices have protected 17 million wounds in more than 75 countries. The devices have also expanded into a full-line of protector-retractors designed to meet a variety of surgeon and patient needs. Alexis devices are the protector of choice in a wide array of surgical specialties, including general, thoracic, colorectal, obstetric and gynecologic, among others. The devices are used in both open and laparoscopic procedures, and when combined with Applied Medical’s unique GelSeal® technology, they help enable hand access, reduced port, and single port laparoscopic surgery, and scarless natural orifice approaches. The Alexis product family also includes protectors specifically designed for orthopaedic procedures and cesarean section deliveries