Full-Time

Tooling Design Engineer 3

Updated on 9/3/2026

Deadline 4/21/27
Applied Medical

Applied Medical

1,001-5,000 employees

In-house manufacturing of surgical devices

Compensation Overview

$85k - $120k/yr

Rancho Santa Margarita, CA, USA

In Person

Bachelor's

Category
Manufacturing & Process Engineering (1)
Required Skills
SolidWorks

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Requirements
  • A bachelor's degree in Mechanical, Manufacturing, Materials, Biomedical Engineering, or a related field is required.
  • More than five years of experience in mechanical or tooling design within a manufacturing environment is required.
  • Strong proficiency in SolidWorks, including the ability to build complex parts and assemblies, is required.
  • Working knowledge of Geometric Dimensioning and Tolerancing is required.
  • Strong problem-solving skills and the ability to troubleshoot design and production challenges are required.
  • Clear and effective communication with cross-functional teams is required.
  • The ability to operate independently while collaborating effectively in a team environment is required.
  • Strong attention to detail in design and documentation work is required.
  • Adaptability and willingness to learn new manufacturing processes, including extrusion, are required.
Responsibilities
  • Design tooling for new extrusion components, ensuring functionality, manufacturability, and performance.
  • Modify and improve existing tooling designs to support sustained manufacturing and continuous improvement efforts.
  • Collaborate with process engineers and production teams to troubleshoot tooling-related issues on extrusion lines.
  • Create and maintain detailed Computer-Aided Design models and drawings.
  • Apply working knowledge of Geometric Dimensioning and Tolerancing to ensure accurate and functional design specifications.
  • Support documentation efforts including technical reports, design documentation, and validation-related materials.
  • Participate in design reviews and provide input on manufacturability and process integration.
  • Balance design work with hands-on troubleshooting and production support.
  • Continuously evaluate tooling performance and recommend design improvements.
Desired Qualifications
  • Experience designing tooling for extrusion processes.
  • Background in sustaining engineering within a manufacturing environment.
  • Technical writing proficiency, including Installation Qualification, Operational Qualification, Performance Qualification documentation, Standard Operating Procedures, validation protocols, and technical reports.
  • Experience in a regulated industry such as medical devices or a similar industry.

Applied Medical designs, manufactures, and distributes surgical devices for a wide range of medical specialties, with in-house operations at its California headquarters and European headquarters in the Netherlands, plus global distribution centers. Its products are used during procedures to improve patient outcomes, and the company allocates about 20% of revenue to research and development to continually upgrade its technologies. It sets itself apart through vertical integration—handling design, production, and distribution in-house—to control quality and costs while offering clinicians a broad set of options. Its goal is to improve surgical and clinical care while meeting customers' economic needs and expanding access to a diverse range of device choices.

Company Size

1,001-5,000

Company Stage

N/A

Total Funding

N/A

Headquarters

Rancho Santa Margarita, California

Founded

1987

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Simplify Jobs

Simplify's Take

What believers are saying

  • February 5, 2026's $381.7 million Medtronic verdict strengthens Applied Medical's negotiating power.
  • August 11, 2026's Voyant generator release refreshes the flagship franchise.
  • January 20, 2026's Melling Medical partnership expands federal healthcare access.

What critics are saying

  • Medtronic appealed the February 5, 2026 verdict, delaying cash and injunctive relief.
  • A reversal would restore Medtronic's bundling advantage and squeeze Voyant adoption.
  • Ethicon and Olympus intensify bipolar-device competition across hospitals, GPOs, and procurement committees.

What makes Applied Medical unique

  • Applied Medical's Voyant advanced bipolar platform competes directly with Medtronic's LigaSure.
  • August 11, 2026's all-in-one Voyant generator broadens its energy workflow integration.
  • Applied Medical sells adjacent minimally invasive surgical tools, enabling hospital-wide contracting leverage.

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Benefits

Health Insurance

Dental Insurance

Vision Insurance

Tuition Reimbursement

401(k) Retirement Plan

401(k) Company Match

Paid Vacation

Paid Holidays

Training Programs

Professional Development Budget

Wellness Program

Mentorship Program

Commuter Benefits

Company News

MedTech Dive
Feb 16th, 2023
Applied Medical suit against Medtronic alleges surgical-device bundling practice curbs competition | MedTech Dive

Applied competes with Medtronic, Johnson & Johnson’s Ethicon and Olympus in the bipolar energy device market.

Business Wire
Nov 9th, 2022
Applied Medical Commemorates 20 Years Of Wound Protection With Its Market-Leading Alexis® Protector-Retractors

RANCHO SANTA MARGARITA, Calif.--(BUSINESS WIRE)--Applied Medical is commemorating 20 years of wound protection since the first Alexis wound protector-retractor was introduced. The Alexis brand is recognized worldwide for improving patient outcomes and reducing superficial surgical site infection. Over the last two decades, Alexis devices have protected 17 million wounds in more than 75 countries. The devices have also expanded into a full-line of protector-retractors designed to meet a variety of surgeon and patient needs. Alexis devices are the protector of choice in a wide array of surgical specialties, including general, thoracic, colorectal, obstetric and gynecologic, among others. The devices are used in both open and laparoscopic procedures, and when combined with Applied Medical’s unique GelSeal® technology, they help enable hand access, reduced port, and single port laparoscopic surgery, and scarless natural orifice approaches. The Alexis product family also includes protectors specifically designed for orthopaedic procedures and cesarean section deliveries