Foundry Tooling Engineer
About the job
- A bachelor’s degree in engineering, specifically Civil, Mechanical, Industrial, Materials, or a related discipline.
- Prior exposure to a manufacturing environment through internships, co-ops, or full-time roles.
- Working knowledge of root cause analysis methods such as 5 Why, Fishbone, A3, or equivalent.
- Ability to spend extended time on the shop floor in foundry conditions and perform light hands-on tooling work.
- Design and develop physical molds, patterns, cores, and fixtures for producing cast metal parts.
- Optimize tooling designs for manufacturing efficiency and simulate the casting process.
- Troubleshoot tooling-related defects to minimize production scrap.
- Serve as the Pattern Shop engineering lead for gating, risering, and tooling, supporting the DISA 250C vertical green sand molding line and future North Line.
- Specify pattern construction details, including draft, parting line, shrinkage allowance, vent placement, and core print geometry.
- Maintain the master tooling drawing set and as-built record for every active pattern in the Pattern Shop.
- Coordinate tooling rework, repair, and replacement with internal patternmakers and external suppliers.
- Partner with Quality Engineering to correlate top defect categories to specific tooling, gating geometry, or pattern condition.
- Lead or co-lead A3 problem-solving on tooling-attributable scrap categories.
- Drive root-cause closure on shift mismatch, fin, swell, blow, and dimensional defects originating in pattern condition.
- Own the Pattern Shop preventive maintenance schedule for active patterns.
- Track pattern usage, wear, and end-of-life triggers, and recommend replacement timing against production demand.
- Support tooling-side execution of the foundry modernization project, including BCT CT-6, Magaldi conveyors, and Viking ALP-900 commissioning.
- Support tooling capacity planning for the North Line second DISA D5, including pattern duplication, scheduling, and changeover protocols.
- Lead trial-pour campaigns for new and revised tooling, including data collection, defect mapping, and qualification reports.
- Strong written and verbal communication.
About the company
McWane manufactures essential water infrastructure products in North America and beyond, including ductile iron pipe, valves and hydrants, waterworks fittings, plumbing systems, and fabricated steel. These products form the backbone of safe drinking water delivery and critical infrastructure. Most manufacturing occurs in the United States, with a selective global footprint. The company emphasizes safety, environmental stewardship, and durable infrastructure built to serve communities for generations, using recyclable materials and recycled content. The goal is to provide reliable, long-lasting water systems that communities can depend on.
Company Size
201-500
Company Stage
N/A
Total Funding
N/A
Headquarters
Birmingham, null
Founded
1921
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Simplify's Take
What believers are saying
- McWane has 165 active job postings in 2026, signaling ongoing hiring.
- Jordan de Lima took over McWane Canada on March 1, 2026, strengthening operations.
- iHydrantPlus targets non-revenue water losses, a painful utility problem with immediate budget urgency.
What critics are saying
- McWane paid $1.2 million in June 2024 for AB&I Oakland emissions violations.
- EPA fined AB&I another $274,000 on November 21, 2024, after the foundry closed.
- Environmental enforcement history can damage municipal trust and procurement access across 2026 bids.
What makes McWane unique
- Will McWane became president on January 13, 2026, preserving fifth-generation family control.
- McWane launched iHydrantPlus on June 22, 2026, blending hydrant sensing with machine learning.
- McWane Ductile partnered with Kubota on August 3, 2026, expanding resilient pipe offerings.
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Benefits
Hybrid Work Options
Health Insurance
Dental Insurance
Life Insurance
401(k) Retirement Plan
401(k) Company Match
Paid Vacation
Paid Holidays
Tuition Reimbursement
Company News
KERAMIDA welcomes Jeet Radia, P.E., CIH as Senior Vice President. Industry leader brings more than 40 years of environmental management, Air Quality, industrial hygiene, and EHS leadership experience. KERAMIDA is pleased to welcome Jeet Radia, P.E., CIH as Senior Vice President. Mr. Radia brings more than four decades of experience helping industrial clients address complex environmental, health, and safety (EHS) challenges. His expertise spans environmental management systems, air quality, industrial hygiene, industrial ventilation, environmental permitting, air pollution control engineering, and sustainability strategy. Mr. Radia returns to KERAMIDA after serving as Senior Vice President for Environmental, Health & Safety at McWane, Inc. from 2003 to 2026, where he provided companywide EHS leadership and played a key role in developing and maintaining industry-leading EHS management programs. Prior to McWane, he served as Senior Vice President of KERAMIDA Inc., providing senior-level technical consulting for air permitting, air pollution control engineering, industrial hygiene, and environmental management systems. Since beginning his career in 1973, Mr. Radia has worked with manufacturers in the United Kingdom and the United States, helping clients solve complex air permitting, air pollution control, industrial ventilation, and occupational health challenges. Industry recognition. An internationally recognized leader in the foundry industry, Mr. Radia serves as Chair of the Air Quality Committee for the American Foundry Society (AFS) and is a member of the AFS Environmental, Health and Safety Division. He previously served on the AFS Board of Directors and was awarded the Thomas W. Pangborn Gold Medal, one of the organization's highest honors recognizing individuals who have made significant contributions to the foundry industry. Education & credentials. Mr. Radia holds a Master of Science in Industrial Metallurgy and Management from the University of Aston in Birmingham, England, and a Bachelor of Science in Metallurgical Engineering from the Indian Institute of Technology Bombay. He is a Registered Professional Engineer in Wisconsin and a Certified Industrial Hygienist (CIH). Please join KERAMIDA Inc. in welcoming Jeet back to KERAMIDA.
McWane launches water system intelligence platform - iHydrantPlus(TM). New hydrant-based system is designed to combine data and machine learning to provide operators with a full picture of system activity and health. BIRMINGHAM, AL, UNITED STATES, June 22, 2026 / EINPresswire.com / - McWane, a worldwide leader in building sustainable infrastructure, has expanded on its hydrant-based system monitoring and analytics technology with the launch of iHydrantPlus(TM). This new system builds on the original iHydrant(TM) technology to combine acoustic leak detection, pressure monitoring and temperature data with machine learning tools to provide private and public water system operators with real time system analytics and alerts. Treatment facilities invest a lot of time, money and energy to bring water up to potable standards and protecting that investment is key for maintaining budget compliance, maintaining system efficiency and safeguarding public trust. By providing operators with real time data about system challenges like leaks and pressure anomalies, iHydrantPlus provides operators with the latest technology to reduce non-revenue water loss. "iHydrant laid the foundation for the innovative extension of iHydrantPlus, an ecosystem built for utilities to make confident, intelligent, and data-driven decisions," said Will McWane, president of McWane. "iHydrantPlus uncovers water grid blind spots for our customers facing challenges across their operational footprint from aging infrastructure to water scarcity and climate conditions." Unlike single-source readings, this system layers information, and uses machine learning tools to identify leaks, and other system challenges in real time. By combining data sources, iHydrantPlus can flag important shifts in system performance, and better direct teams to areas that need attention without taking hydrants out of service. "Water loss has always been a difficult challenge to navigate. iHydrantPlus will give water utilities a pro-active approach and a clearer understanding of their water system to manage their systems efficiently and plan for a sustainable future," said Karen Siu, Director of iHydrant at McWane. "With iHydrantPlus, McWane is joining utility providers and municipal leaders on the forefront of modernizing water infrastructures for communities of all sizes. iHydrantPlus is the result of years of dedicated research, collaboration, and real-world testing." While iHydrantPlus includes additional functionality, it maintains the same ease of installation as the original iHydrant. Preserving the hydrant-focused design increases the reliability of the monitoring system and does not interfere with routine operations or system maintenance. About McWane, LLC A leader in producing life-sustaining and lifesaving products while focusing on safe, environmentally friendly manufacturing processes, McWane companies worldwide cast ductile iron products, including pipe, valves, hydrants, fittings and plumbing products; and manufacture fire extinguishers, fire suppression systems and steel pressure vessels. With more than 6,000 team members, McWane has a longstanding commitment of supporting the communities where its team members live and work. For more information, visit mcwane.com. James McKinsey Boeh Agency [email protected] Legal Disclaimer: EIN Presswire provides this news content "as is" without warranty of any kind. Agriculture Industry Watch do not accept any responsibility or liability for the accuracy, content, images, videos, licenses, completeness, legality, or reliability of the information contained in this article. If you have any complaints or copyright issues related to this article, kindly contact the author above.
McWane launches water system intelligence platform - iHydrantPlus(TM). New hydrant-based system is designed to combine data and machine learning to provide operators with a full picture of system activity and health. BIRMINGHAM, AL, UNITED STATES, June 22, 2026 / EINPresswire.com / - McWane, a worldwide leader in building sustainable infrastructure, has expanded on its hydrant-based system monitoring and analytics technology with the launch of iHydrantPlus(TM). This new system builds on the original iHydrant(TM) technology to combine acoustic leak detection, pressure monitoring and temperature data with machine learning tools to provide private and public water system operators with real time system analytics and alerts. Treatment facilities invest a lot of time, money and energy to bring water up to potable standards and protecting that investment is key for maintaining budget compliance, maintaining system efficiency and safeguarding public trust. By providing operators with real time data about system challenges like leaks and pressure anomalies, iHydrantPlus provides operators with the latest technology to reduce non-revenue water loss. "iHydrant laid the foundation for the innovative extension of iHydrantPlus, an ecosystem built for utilities to make confident, intelligent, and data-driven decisions," said Will McWane, president of McWane. "iHydrantPlus uncovers water grid blind spots for our customers facing challenges across their operational footprint from aging infrastructure to water scarcity and climate conditions." Unlike single-source readings, this system layers information, and uses machine learning tools to identify leaks, and other system challenges in real time. By combining data sources, iHydrantPlus can flag important shifts in system performance, and better direct teams to areas that need attention without taking hydrants out of service. "Water loss has always been a difficult challenge to navigate. iHydrantPlus will give water utilities a pro-active approach and a clearer understanding of their water system to manage their systems efficiently and plan for a sustainable future," said Karen Siu, Director of iHydrant at McWane. "With iHydrantPlus, McWane is joining utility providers and municipal leaders on the forefront of modernizing water infrastructures for communities of all sizes. iHydrantPlus is the result of years of dedicated research, collaboration, and real-world testing." While iHydrantPlus includes additional functionality, it maintains the same ease of installation as the original iHydrant. Preserving the hydrant-focused design increases the reliability of the monitoring system and does not interfere with routine operations or system maintenance. About McWane, LLC A leader in producing life-sustaining and lifesaving products while focusing on safe, environmentally friendly manufacturing processes, McWane companies worldwide cast ductile iron products, including pipe, valves, hydrants, fittings and plumbing products; and manufacture fire extinguishers, fire suppression systems and steel pressure vessels. With more than 6,000 team members, McWane has a longstanding commitment of supporting the communities where its team members live and work. For more information, visit mcwane.com. James McKinsey Boeh Agency [email protected] Legal Disclaimer: EIN Presswire provides this news content "as is" without warranty of any kind. Energy News do not accept any responsibility or liability for the accuracy, content, images, videos, licenses, completeness, legality, or reliability of the information contained in this article. If you have any complaints or copyright issues related to this article, kindly contact the author above.
Jordan de Lima named vice president and general manager, McWane Canada. February 24, 2026 * Share on: McWane today announced the appointment of Jordan de Lima as vice president and general manager, McWane Canada, effective March 1. In this role, de Lima will oversee McWane's Canadian-based plumbing and waterworks operations - Bibby-Ste-Croix, Clow Canada and Canada Pipe - and will succeed Rick Benoit who announced his retirement earlier this year. This newest appointment is in addition to de Lima's responsibilities as president of Manchester Tank and Equipment Co., a role he has held since 2023. According to Kevin Bense, president of McWane Waterworks and executive vice president of Manchester Tank & Equipment Co., "Jordan has proven himself a dynamic leader who has navigated our pressure vessels business through some pivotal moments over the last several years. His ability to make sound, strategic decisions that time and time again have benefited the business has demonstrated he is the right leader to take on this additional responsibility." "As a native of Toronto, I am excited to lead these well-established divisions, which collectively represent an integral part of McWane's business portfolio," stated de Lima. "My predecessor has left an indelible mark, and I am grateful for the opportunity to help continue to shape the future of our Canadian plumbing and waterworks business." Prior to joining McWane, de Lima spent more than a decade working with global consulting firms supporting many notable clients across multiple industries, including manufacturing, energy and infrastructure. He amassed a portfolio for delivering sustainable improvements in key performance areas, creating synergies and efficiencies in operations, modifying management behavior and advancing productivity. de Lima earned his bachelor's degree from Concordia University, Montreal. About mcwane industries. A leader in producing life-sustaining and lifesaving products while focusing on safe, environmentally friendly manufacturing processes, McWane companies worldwide cast ductile iron products, including pipe, valves, hydrants, fittings and plumbing products; and manufacture fire extinguishers, fire suppression systems and steel pressure vessels. Additionally, McWane owns and operates hotels, self-storage businesses and industrial warehousing. With more than 6,000 team members, McWane has a longstanding commitment of supporting the communities where its team members live and work. For more information, visit mcwane.com.
McWane Plumbing Group promotes Brian South to director of product engineering and business development. February 5, 2026 Brian South, MSME, MSTC, has been promoted to director of product engineering and business development for McWane Plumbing Group, effective immediately. In this role, South will lead enterprisewide efforts across product design, testing, compliance and documentation. He will serve as the single point of accountability for product testing, technical accuracy and adherence to industry standards. South will work cross-functionally with business development, technical services, marketing, technology, operations, sales and key partners to help ensure product integrity, mitigate risk and strengthen market credibility.