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Arabelle Solutions

Manufacturing Associate: Green Bar Line

Machine & Process Operation +1Updated on Nov 15
Full-timeSanand, IndiaNo salary listedIn-person

About the Job

Requirements

  • ITI qualification in Fitter or Electrician.
  • Basic computer skills.

Responsibilities

  • Perform daily operations on generator stator bars, green bars, and assembly in compliance with ISO 9001 and ISO 19443 standards, using the SQDC approach to meet shift-wise targets and standard work instructions.
  • Follow organizational environmental, health, and safety (EHS) guidelines; participate in EHS activities and initiatives; report stop-work concerns, EHS or quality concerns, and safety incidents.
  • Perform and assign activities in line with work-specific regulatory compliance and organizational EHS policy.
  • Assess task-related risks and hazards and apply mitigation actions.
  • Complete required EHS training and acquire the necessary authorization or training before performing activities.
  • Ensure contract workers perform assigned activities safely when working alongside or nearby.
  • Understand basic EHS guidelines and environmental aspects and risks related to generator stator assembly activities.
  • Understand nuclear safety culture and Important To Nuclear Safety—Item and Activity (ITNS-I & A).
  • Review and understand shop documents, including method of procedure (MOP), standard operating procedure (SOP), drawings, KSL, failure mode and effects analyses (FMEAs), and control plans.
  • Perform preparatory work, setup, and precise quality measurements for stator bar manufacturing operations.
  • For green bars, operate the Roebeling machine, apply mastic, assemble bars, operate the hot press, calibrate bars, and perform testing.
  • For stator bars, perform bar bending, braze lugs, apply insulation, operate TVPI, and varnish bars.
  • Operate manual and power tools, handle chemicals safely, and follow 5S and Kaizen principles.
  • Perform microplasma and TIG welding operations.
  • Perform in-process tests, including inter-strand tests, water-flow and air-flow tests, leak and pressure tests, and resistance measurements.
  • Monitor production, adjust tools, and collaborate with cross-functional teams to support uninterrupted generator assembly operations.
  • Work in other factory areas as required by job requirements and workload after receiving necessary training.

Desired Qualifications

  • Two to three years of experience operating in a similar industry.
  • Hands-on experience with bar manufacturing in turbo and hydro stator-bar winding.
  • A lean mindset and understanding of lean tools, including 5S and Kaizen.
  • Effective shift-change communication.

About the Company

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