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Zeeco

Designs and manufactures combustion systems

Senior Maintenance Engineer - Plant Maintenance, Heavy Engineering & Fabrication

Mechanical Maintenance and Reliability EngineeringConfirmed live in the last 24 hours
Full-timeWada, IndiaNo salary listedIn-person

About the Job

Requirements

  • A Diploma or B.E. in Mechanical Engineering is required.
  • Additional certifications in Maintenance Management, Total Productive Maintenance, Reliability Engineering, or Safety are advantageous.
  • 10 to 12 years of experience is required.
  • Proven hands-on experience with fabrication plant machinery, including welding and cutting setups, hydraulics, pneumatics, and cranes.
  • Skilled in both mechanical and electrical preventive maintenance.
  • Strong hands-on knowledge of preventive, predictive, and breakdown maintenance; mechanical and electrical maintenance practices; hydraulic and pneumatic systems; welding and cutting machinery; gearboxes, motors, pumps, compressors, and rotating equipment; EOT cranes and material handling systems; fabrication machinery maintenance; maintenance planning and scheduling; spare parts planning and inventory management; Root Cause Analysis; TPM, 5S, Kaizen, and Lean Manufacturing; machine installation and commissioning; and equipment reliability and condition monitoring.

Responsibilities

  • Plan, organize, and supervise preventive, predictive, corrective, and breakdown maintenance activities to ensure uninterrupted production.
  • Maximize machine availability while minimizing equipment downtime and maintenance costs.
  • Prioritize maintenance activities based on production requirements and equipment criticality.
  • Lead daily maintenance planning meetings and ensure timely execution of maintenance schedules.
  • Conduct Root Cause Analysis for recurring equipment failures and implement sustainable corrective and preventive actions.
  • Develop, implement, and continuously improve Preventive Maintenance schedules for all critical manufacturing equipment.
  • Monitor Preventive Maintenance compliance and identify opportunities to improve equipment reliability.
  • Establish equipment maintenance history and reliability improvement programs.
  • Lead maintenance activities for welding and cutting machines; hydraulic and pneumatic systems; gearboxes, motors, pumps, compressors, and blowers; EOT cranes and material handling equipment; fabrication machinery and production equipment; industrial utilities and supporting infrastructure; and electrical systems associated with plant machinery.
  • Drive TPM, 5S, Kaizen, and Lean Maintenance initiatives across the plant.
  • Improve equipment reliability through predictive maintenance and condition monitoring.
  • Identify opportunities to reduce downtime, maintenance costs, and energy consumption.
  • Recommend and implement equipment modifications to improve productivity and operational efficiency.
  • Coordinate closely with Production, Quality, Purchase, Stores, Projects, and Engineering teams.
  • Plan shutdown maintenance and annual maintenance activities.
  • Ensure availability of critical spare parts, maintenance consumables, and specialized tools.
  • Coordinate with external vendors for AMC, inspections, repairs, calibration, and servicing.
  • Support installation, commissioning, relocation, and modification of machinery and utilities.
  • Participate in plant expansion, automation, and capacity enhancement projects.
  • Provide technical support during equipment procurement and commissioning.
  • Prepare and manage annual maintenance budgets.
  • Monitor maintenance expenditure and optimize maintenance costs without compromising reliability.
  • Manage CAPEX proposals related to equipment upgrades and new machinery.
  • Maintain maintenance records, equipment history, SOPs, Preventive Maintenance checklists, drawings, manuals, and calibration records.
  • Ensure compliance with statutory regulations, company standards, LOTO procedures, and safety requirements.
  • Drive timely closure of internal and external audit observations.

Desired Qualifications

  • Preferred industry background includes heavy engineering, pressure vessel manufacturing, process equipment manufacturing, oil and gas equipment, boiler manufacturing, industrial burners and combustion systems, steel and metal fabrication, EPC manufacturing, process plants, or industrial machinery manufacturing.

About the Company

Zeeco

Designs and manufactures combustion systems

Zeeco designs and manufactures combustion and environmental solutions for industries such as refining, petrochemicals, power, production, and pharmaceuticals. It builds complete combustion systems and burners, including ultra-low emission burners, gas and liquid flaring systems, and waste incineration, to control flames and reduce pollutants in onshore/offshore production, refining, LNG, and related applications. The company differentiates itself with a long track record since 1979, large-scale installations worldwide, in-house combustion research and testing, and ISO 9001-2000 certification that reflect reliability and compliance. Its goal is to provide dependable, high-performance combustion and environmental solutions that meet strict emissions requirements across a wide range of industrial uses.

Company size
1,001-5,000
Company stage
Not listed
Total funding
Not listed
Headquarters
Oklahoma, United States
Founded
1979

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