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Rivian

Makes electric pickups, SUVs and delivery vans

Battery Test and Validation Engineer 2 - Dynamics and Structural

Mechanical EngineeringUpdated on Nov 12
Full-timeTustin, CA, USA

About the Job

Requirements

  • A Bachelor's degree in Mechanical Engineering or a related technical discipline is required.
  • Typically, 2 to 4+ years of hands-on engineering experience in mechanical testing, experimental structural mechanics, vibration validation, or aerospace/automotive testing environments is required.
  • A strong first-principles understanding of mechanics of materials, vibration theory, and structural dynamics is required.
  • Hands-on experience operating mechanical test equipment, including electrodynamic or hydraulic shakers, multi-axis vibration tables, and tensile/compression testing machines such as Instron or MTS, is required.
  • Proficiency with data acquisition hardware and standard laboratory instrumentation, including strain gauges, accelerometers, load cells, and displacement sensors, is required.
  • The candidate must be able to plan, document, and execute structured test procedures independently while knowing when to seek technical guidance.
  • The candidate must be able to compile technical test reports and present data-driven recommendations.
  • The candidate must be able to safely perform laboratory operations, handle heavy mechanical equipment, and adhere to personal protective equipment requirements.
  • The candidate must be willing to work flexible hours and travel as needed; up to 20% domestic and international travel may be required.

Responsibilities

  • Plan, coordinate, and execute structural and mechanical validation tests on battery modules, packs, and subsystems, specializing in shock, vibration, and other loading conditions.
  • Characterize structural dynamics and vibrational responses using modal hammers, shaker tables, drop towers, and load frames.
  • Design, review, and procure robust mechanical test fixtures that meet structural stiffness requirements.
  • Develop sensor instrumentation strategies and oversee the layout and installation of strain gauges, accelerometers, load cells, displacement transducers, and high-speed cameras.
  • Process and interpret time-series and frequency-domain experimental data using analysis tools to extract structural metrics.
  • Collaborate with Computer-Aided Engineering modeling teams and provide empirical data for model correlation.
  • Compile test reports, data summary packages, and post-test review findings, articulating results and technical recommendations to design owners and cross-functional stakeholders.
  • Apply internal standards for test planning, experimental procedures, and acceptance criteria in alignment with regulatory requirements or internal specifications.
  • Improve mechanical test methodologies, laboratory efficiency, and data quality tracking to shorten hardware feedback turnaround times.
  • Maintain a safe, organized, and clean working environment while observing high-voltage electrical safety guidelines, Lockout/Tagout protocols, and 5S housekeeping standards.

Desired Qualifications

  • Experience testing electric-vehicle high-voltage battery packs, modules, or lithium-ion cells, including mechanical crush, dynamic impact, shock, or random vibration testing.
  • Experience correlating physical mechanical tests with Finite Element Analysis predictions using LS-DYNA, Abaqus, ANSYS, or OptiStruct, and working with Computer-Aided Engineering simulation engineers.
  • Advanced proficiency in signal processing, including Fast Fourier Transform, power spectral density, and transfer functions, and data processing or scripting using Python, MATLAB, LabVIEW, or JMP.
  • Formal electrical safety training or certification, such as NFPA 70E, OSHA high-voltage qualification, or equivalent.
  • Familiarity with failure modes of adhesive joints, plastics, composite materials, and metal structures under static and high-g dynamic loading.

About the Company

Rivian

Makes electric pickups, SUVs and delivery vans

Rivian designs and builds electric pickup trucks, SUVs, and delivery vans, pairing off-road ability with electronics and software it develops itself. In 2021, its R1T became the first fully electric pickup truck on the US consumer market, ahead of larger rivals such as Ford and Tesla. It makes the R1T pickup, the R1S and R2 SUVs, and commercial vans in Normal, Illinois, and sells them directly online and in its own stores rather than through dealers. Its vehicles run on Rivian's own software, which gains features through updates sent over the internet, and most revenue comes from vehicle sales, with service and optional software adding more. Rivian was founded in 2009 and is based in Irvine, California.

Company size
10,001+
Company stage
IPO
Headquarters
Irvine, CA
Founded
2009

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