O

Orion Casting

Makes custom metal castings and finished assemblies

Technical Services Manager

Full-Time
No salary listed
Senior
Bachelor's
Grafton, WI, USA
In Person
Engineering ManagementEngineering Leadership

About the job

Requirements
  • A bachelor's degree in Engineering, specifically Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field, or equivalent experience.
  • At least 7 years of experience in manufacturing, preferably in high-pressure die casting or a similar metal casting environment; other relevant manufacturing experience will be considered.
  • At least 3 years of leadership experience managing technical or maintenance teams.
  • Experience with programmable logic controller programming, robotics, and industrial automation systems.
  • A proven track record implementing preventive and predictive maintenance systems.
  • Strong problem-solving and analytical skills.
  • Excellent communication and leadership abilities.
Responsibilities
  • Lead and manage maintenance, process control, and automation teams to support daily production and long-term plant objectives.
  • Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life.
  • Oversee troubleshooting and resolution of equipment, automation, and process-related issues.
  • Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
  • Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap.
  • Manage and improve programmable logic controllers, robotics, sensors, and automated systems across the facility.
  • Partner with production, quality, and engineering teams to improve processes and implement new technologies.
  • Support capital projects, including equipment selection, installation, and commissioning.
  • Establish and monitor key performance indicators related to uptime, Overall Equipment Effectiveness, scrap rates, and maintenance performance.
  • Ensure compliance with all safety, environmental, and regulatory standards.
  • Develop and mentor team members, building technical capability and leadership within the department.
  • Manage departmental budgets, including maintenance spending and capital planning.
Desired Qualifications
  • Solid understanding of die casting processes, tooling, and equipment.
  • Experience in aluminum or magnesium die casting.
  • Familiarity with Industry 4.0 technologies and data-driven manufacturing.
  • Six Sigma or Lean Manufacturing certification.

About the company

Orion Casting manufactures metal components for equipment makers, with high-pressure casting operations for aluminum, magnesium and zinc parts. It supplies components for products ranging from vehicles and outdoor equipment to lighting and appliances, with machining, finishing and assembly available within the same manufacturing group. Customers buy custom parts and finished assemblies, and the company combines production services so manufacturers have fewer separate suppliers to coordinate. Dedicated project managers coordinate production planning with customers, designers and suppliers. Established in 2026, Orion has its North American headquarters in Grafton, Wisconsin.

Company Size

N/A

Company Stage

N/A

Total Funding

N/A

Headquarters

Grafton, WI

Founded

2026

Get referred to Orion Casting

See people who can refer or advise you

Simplify Jobs

Simplify's Take

What believers are saying

  • Machines adjust from measurements: Orion's machining equipment checks parts during production and makes automatic corrections.
  • Salaried employees have bonus access: Orion lists annual bonus potential for all salaried employees.
  • Engineers stay close to manufacturing: Orion assigns product-development technical expertise to every production site.

What critics are saying

  • North Billerica operators face overnight work: Orion's second-shift schedule runs from 4 p.m. to 3:30 a.m.
  • Hourly incentive pay is selective: Orion reserves monthly performance bonuses for top hourly performers.
  • North Billerica operators face physical demands: the role requires prolonged workstation time and frequent lifting up to 20 pounds.

What makes Orion Casting unique

  • Orion checks assemblies automatically: vision systems, force monitoring and pressure tests identify defective parts.
  • Orion builds tooling backups: its company-owned tool shops add redundancy to tool production.
  • Orion casts internal features directly: tubes, threaded inserts and engine liners become part of the casting.

Help us improve and share your feedback! Did you find this helpful?