VulcanForms

Metal 3D printing integrated production system

Staff NPI Quality Engineer - Consumer Technology

Quality EngineeringUpdated on Nov 13

Full-timeDevens, MA, USAIn-person

About the Job

Requirements

A Bachelor's degree in Engineering, Mechanical Engineering, Materials Science, Quality, or a related field is preferred; equivalent hands-on experience is also considered.
At least 6 years of quality engineering experience, ideally in advanced manufacturing or additive manufacturing environments.
Demonstrated experience leading complex, cross-functional new product introduction programs or quality initiatives from development through production launch.
Expertise in process validation (IQ/OQ/PQ), statistical process control, process capability, failure mode and effects analysis, 8D/root-cause analysis, corrective and preventive action, geometric dimensioning and tolerancing, and statistical problem solving.
Strong knowledge of quality system standards and regulatory compliance, including good manufacturing practice, FDA quality system regulation, and ISO 13485.
Proficiency in metrology techniques and mechanical/metallurgical testing methods.
Excellent communication skills with experience interfacing with suppliers and customers.

Responsibilities

Lead quality strategy for major new product introduction programs, establishing quality objectives, risk-based plans, deliverables, and readiness criteria from early development through production ramp.
Define and lead process validation, including IQ/OQ/PQ, process characterization, capability studies, and validation plans for additive manufacturing and downstream processes.
Monitor product and process performance metrics and act on trends to drive continuous improvement, product quality, and operational efficiency.
Support supplier quality activities, including qualification audits, as a subject matter expert, and ensure supplier materials meet quality criteria.
Drive product and process risk management strategies, including failure mode and effects analysis, control plans, process risk assessments, and mitigation plans throughout the new product introduction lifecycle.
Develop and establish requirements for mechanical and metallurgical testing, including tensile testing, density, hardness, microstructural characterization, and other material performance evaluations for Ti-6Al-4V and high-temperature alloys.
Establish scalable statistical process control and process monitoring frameworks, including critical process parameters, critical quality characteristics, control plans, capability targets, and ongoing assessment of process stability.
Serve as a Material Review Board team member to evaluate and disposition non-conformances.
Lead quality engineering projects across manufacturing engineering, operations quality control, the metallurgical lab, and new product introduction teams to develop and implement quality process controls that ensure compliance with AS9100, ISO 9001, and ISO 13485 standards.

Desired Qualifications

Direct experience with metal additive manufacturing, particularly Laser Powder Bed Fusion (LPBF).
Experience with titanium alloys, including Ti-6Al-4V, and/or high-temperature alloys.
Experience leading new product introduction quality for high-complexity or highly regulated products.
Lean, Six Sigma, or similar continuous improvement certification.

About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

As a Staff NPI Quality Engineer, you will serve as a senior technical leader and quality authority for new product introduction across VulcanForms' Consumer Technology business. You will define and lead quality strategies for complex, high-visibility programs, partnering closely with R&D, Manufacturing, Operations, Suppliers, and customer teams to transition advanced metal additive products from development into robust, scalable production. The Staff NPI Quality Engineer will influence technical direction across programs, mentor other quality engineers, and serve as a subject matter expert in NPI quality, process validation, statistical methods, and advanced manufacturing.

Key Responsibilities

Lead quality strategy for major NPI programs, establishing quality objectives, risk-based plans, deliverables, and readiness criteria from early development through production ramp.
Define and lead process validation, including IQ/OQ/PQ, process characterization, capability studies, and validation plans for additive manufacturing and downstream processes
Monitor product and process performance metrics and act upon trends to drive continuous improvement to improve product quality and operational efficiency.
Support supplier quality activities, including qualification audits, as a subject matter expert and ensure supplier materials meet quality criteria.
Drive product and process risk management strategies, including FMEA, control plans, process risk assessments, and mitigation plans throughout the NPI lifecycle.
Develop and establish requirements for mechanical and metallurgical testing, including tensile testing, density, hardness, microstructural characterization, and other material performance evaluations for Ti-6Al-4V and high-temperature alloys.
Establish scalable SPC and process monitoring frameworks, including critical process parameters, critical quality characteristics, control plans, capability targets, and ongoing assessment of process stability.
Serve as a Material Review Board team member to evaluate and disposition of non-conformances.
Lead quality engineering projects, working across manufacturing engineering, operations quality control, metallurgical lab, and NPI teams, to develop and implement quality process controls to ensure compliance with AS9100, ISO 9001, and ISO 13485 standards.

Qualifications

Bachelor’s degree in Engineering, Mechanical Engineering, Materials Science, Quality, or related field preferred; equivalent hands-on experience will also be considered.
6+ years of quality engineering experience, ideally in advanced manufacturing or additive manufacturing environments.
Demonstrated experience leading complex, cross-functional NPI programs or quality initiatives from development through production launch.
Expertise in process validation (IQ/OQ/PQ), SPC, process capability, FMEA, 8D/root-cause analysis, CAPA, GD&T and statistical problem solving.
Strong knowledge of quality system standards and regulatory compliance, including GMP, FDA QSR, and ISO 13485.
Proficiency in metrology techniques and mechanical/metallurgical testing methods.
Excellent communication skills with experience interfacing with suppliers and customers.

Preferred Qualifications

Direct experience with metal additive manufacturing, particularly Laser Powder Bed Fusion (LPBF).
Experience with titanium alloys, including Ti-6Al-4V, and/or high-temperature alloys.
Experience leading NPI quality for high-complexity or highly regulated products.
Lean, Six Sigma, or similar continuous improvement certification is a plus.

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $117,400 to $161,500.

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About the Company

VulcanForms

Metal 3D printing integrated production system

VulcanForms provides metal additive manufacturing services through an end-to-end digital production system. It builds and runs its own US-based foundries to produce metal parts, components, and assemblies for industries like aerospace, defense, and medical devices. The core of its offering is an integrated platform that combines proprietary simulation tools, in-process sensing, and machine learning to enable high-precision, quality-controlled production at greater speed and scale than traditional metal manufacturing. In contrast to many competitors that rely on external capacity, VulcanForms owns the entire production chain from design to finished part, emphasizing domestic, high-volume fabrication. The company’s goal is to deliver high-performance metal components with reliable predictable quality and faster lead times, strengthening customers’ supply chains and enabling large-scale production of critical parts.

Company size: 201-500
Company stage: Debt Financing
Total funding: $1.1B
Headquarters: Newbury, MA
Founded: 2015

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