Full-Time

Senior Technical Specialist

Challenge Manufacturing

Challenge Manufacturing

1,001-5,000 employees

High-speed automotive stamping, welding, and assembly

No salary listed

Grand Rapids, MI, USA

In Person

Occasional early/late hours and weekend work may be required to meet customer needs.

Category
Electrical Engineering (1)
Requirements
  • Minimum 8 years of manufacturing experience, with significant exposure to automation and controls environments
  • Minimum 5 years of hands-on technical training experience in robotics, PLCs, or industrial automation
  • Demonstrated ability to train and support Fanuc robotic programming and operation, ABB robotic systems and automation cells, and Kawasaki robotics programming and troubleshooting
  • Experience with PLC programming and troubleshooting in a production environment
  • Knowledge of ladder logic fundamentals, control system diagnostics, Industrial electrical systems, and automation fault response
  • Ability to teach PLC concepts clearly to technicians and plant teams
  • Proven ability to teach complex technical concepts to diverse plant audiences
  • Strong facilitation, coaching, and instructional delivery skills
  • Comfortable training directly on the floor, in labs, and in classroom environments
  • Fanuc HandlingTool or iRProgrammer certification
  • ABB RobotStudio training experience
  • Kawasaki Robotics programming credentials
  • Rockwell Automation / Allen-Bradley PLC coursework
  • OSHA/RIA robotic safety training
  • Has high standards of performance for self. Takes responsibility for actions, results, and mistakes. Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work.
  • Takes positive action to objectively resolve conflict by listening, staying focused on issue to find resolution, and monitoring progress. Maintains positive relationships by constructively resolving conflicts.
  • Uses feedback from others to continuously improve performance and work relationships.
  • Has necessary experience, skills, and knowledge to perform all aspects of job; rotates through all job responsibilities. Maintains knowledge and skills to perform job effectively.
  • Has ability to focus on benefits of change and see it as positive; approaches change or newness in constructive/objective manner; views change as learning opportunity.
  • Looks for good in others; works collaboratively with others; shares information and knowledge.
  • Is at work when scheduled and ensures coverage when absent; takes timely breaks/lunches; uses time wisely.
  • Strong communication skills
  • Strong time management skills
  • Comfortable presenting in front of audiences and Executive Team
Responsibilities
  • Deliver instructor-led and hands-on training for industrial robotics platforms for Fanuc, ABB and Kawasaki systems
  • Teach robot fundamentals such as teach pendant navigation, program creation and editing, tool and frame setup, motion instruction and cycle optimization, cell start-up and recovery procedures
  • Train teams in robotic safety standards, interlocks, and safe work practices inside automated cells
  • Develop and deliver training in PLC-controlled manufacturing environments, including PLC fundamentals and architecture, ladder logic interpretation, input/output troubleshooting, sensor and actuator diagnostics, and fault recovery and downtime response
  • Partner with engineering and maintenance to align training with plant controls standards
  • Build structured technical learning pathways for maintenance technicians, controls technicians, and manufacturing engineers
  • Create certification-style training programs that validate hands-on competency, not just completion
  • Develop practical learning tools such as programming exercises, troubleshooting simulations, equipment start-up checklists, job aids and quick-reference guides
  • Support new equipment launches by training teams before production ramp-up
  • Use training outcomes to drive measurable plant impact, including reduced automation downtime, faster troubleshooting response, improved safety in robotic environments, and Increased internal technical capability
  • Evaluate skills using practical assessments, demonstrations, and performance-based validation
  • Maintain training documentation and competency records through the LMS
  • Partner with plant leadership to identify automation skill gaps and deploy targeted development plans
Challenge Manufacturing

Challenge Manufacturing

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Challenge Manufacturing specializes in high-speed progressive stamping, high-tonnage transfer, automated assembly, and multiple welding methods (resistance, projection, MIG, drawn arc stud welding) to produce automotive structures for Tier 1 suppliers. Its processes turn raw metal into precise, high-quality assemblies through automated lines with about 1,500 industrial robots across 12 locations, enabling fast production and high consistency. The company differentiates itself by its large, employee-owned ESOP model that aligns worker incentives with company success, a global footprint, and a culture built on Safety, Ownership, and Teamwork, alongside its scale and focus on automotive structures. The goal is to be the best global supplier of automotive structures while delivering value to its employee-owners.

Company Size

1,001-5,000

Company Stage

Debt Financing

Total Funding

$100M

Headquarters

Walker, Michigan

Founded

1981

Simplify Jobs

Simplify's Take

What believers are saying

  • EV production reaching 35% of global sales by 2030 drives lightweight assembly demand.
  • Nearshoring trends increase North American OEM capacity 15-20% through 2027, favoring Challenge.
  • Tier 1 supplier consolidation creates M&A opportunities for employee-owned companies to scale.

What critics are saying

  • EV transition reduces stamped metal component demand; integrated battery housings favor composites.
  • Chinese suppliers undercut pricing; Challenge's Michigan cost structure cannot compete.
  • Top 3 OEM customers represent 60-75% revenue; 20% production drop loses 15-25% revenue.

What makes Challenge Manufacturing unique

  • 1,500+ industrial robots with AI-driven predictive maintenance reduce downtime 25-30%.
  • Employee-owned ESOP structure aligns workforce incentives with long-term operational excellence.
  • Specialized welding expertise positions Challenge for emerging EV battery enclosure demand.

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Benefits

Health Insurance

Dental Insurance

Vision Insurance

Health Savings Account/Flexible Spending Account

Short-Term Disability

Basic Life

Voluntary Life

LTD

401(k) Company Match

Tuition Reimbursement

Referral Bonus Program

Challenge Incentive Program

Paid Time Off

ESOP shares

Company News

Business Wire
Oct 17th, 2023
WhiteHawk Capital Partners Provides Senior Term Loan Facility to Challenge Manufacturing

WhiteHawk Capital Partners, LP announced it has entered into an agreement with Challenge Mfg. Company, LLC to provide a senior term loan facility.