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Koch Industries

Private conglomerate in energy and materials

Manufacturing Process Engineer

Process EngineeringConfirmed live in the last 24 hours
Full-timeGrafton, MA, USAIn-person

About the Job

Requirements

  • Bachelor's degree in Engineering.
  • At least 7 years of process engineering or manufacturing engineering experience in a production environment.
  • Extrusion experience in at least one of the following industries: wire and cable, fiber optics, or plastics.
  • Experience leading manufacturing process development and product launch activities.
  • Working knowledge of programmable logic controller (PLC)-controlled equipment, automation systems, motor drives, and industrial controls.

Responsibilities

  • Lead process development activities for new product designs and emerging cable technologies.
  • Develop, qualify, and optimize manufacturing processes for prototype builds, product validation, and production launches.
  • Establish process windows and critical operating parameters using scientific and data-driven approaches.
  • Use Design of Experiments (DOE), statistical analysis, and root cause methodologies to improve process capability and product performance.
  • Provide technical leadership during ramp-up from prototype to production.
  • Identify and implement process improvements that enhance product quality, throughput, yield, and overall equipment effectiveness (OEE).
  • Troubleshoot complex manufacturing issues and lead cross-functional problem-solving efforts.
  • Support and improve manufacturing processes involving fine wire processing; cable extrusion and jacketing; tubing extrusion; braiding; taping and serving operations; and cabling and shield application.
  • Drive Lean Manufacturing and continuous improvement initiatives throughout the facility.
  • Collaborate with machine development teams to define requirements for new manufacturing equipment.
  • Provide technical input for machine control systems, automation strategies, PLC integration, and production monitoring systems.
  • Participate in equipment specification, design reviews, factory acceptance testing, installation, and commissioning activities.
  • Support development of next-generation manufacturing technologies and production capabilities.
  • Develop and maintain process documentation, work instructions, process specifications, and validation records.
  • Partner with Quality Engineering to support PFMEA development, control plans, corrective actions, and process validation activities.
  • Ensure processes comply with internal quality standards and customer requirements.
  • Work closely with Product Development Engineering to evaluate manufacturability and improve product designs.
  • Support Manufacturing and Operations teams with technical expertise and training.
  • Mentor junior engineers and manufacturing personnel on best practices, problem solving, and process control.

Desired Qualifications

  • Direct experience with small-diameter, high-performance cable manufacturing.
  • Extensive extrusion experience involving FEP, PFA, PTFE, ETFE, or other high-temperature fluoropolymers.
  • Primary insulation and jacketing extrusion expertise.
  • Tubing extrusion experience.
  • Braiding equipment experience.
  • Microwave cable serving and shielding experience.
  • Fine wire processing experience.
  • Design of Experiments (DOE) and statistical analysis experience.
  • Lean Manufacturing or Six Sigma certification.
  • Experience specifying, commissioning, and improving automated manufacturing equipment.
  • Knowledge of data acquisition, machine vision, statistical process control (SPC) systems, and advanced process controls.
  • Experience in ISO 9001, AS9100, or medical device quality environments.

About the Company

Koch Industries

Private conglomerate in energy and materials

Koch Industries is a large, private, diversified conglomerate that operates in energy, chemical processing, and manufacturing. It started from an innovation that turned heavy crude oil into gasoline and grew through long‑term investments rather than short‑term market moves. The company generates value by refining fuels and producing chemical products, and it operates Georgia-Pacific, a major maker of paper and building products. Its business model relies on reinvesting most earnings back into the company to fund steady, long‑term growth rather than paying out frequent dividends or seeking quick profits. Koch differentiates itself from many competitors by staying privately owned, which reduces pressure from public markets and enables longer‑range planning. The company’s goal is to build scale and durability across its holdings by sustainable, multi‑decade growth rather than rapid, episodic gains.

Company size
5,001-10,000
Company stage
Growth Equity (Non-Venture Capital)
Total funding
$985.2M
Headquarters
Wichita, KS
Founded
1940

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