Tool Design Engineer

Position Summary:
We are seeking a Tool Design Engineer to join our engineering team in Pune. In this role, you will contribute to the design, development, and optimization of tooling and fixtures, with a focus on plastic welding technologies and manufacturing excellence. You will play a key role in new product development and continuous improvement initiatives, ensuring high-quality, efficient, and innovative engineering solutions.

In This Role, Your Responsibilities Will Be:

• Analyze existing tooling designs using CAD tools and implement improvements for efficiency and performance
• Develop and test prototypes for new tooling and fixture designs
• Collaborate with manufacturing plants to understand challenges and resolve technical issues
• Execute engineering change orders (ECOs) and design updates as required
• Design work holding fixtures and tooling solutions for various welding technologies with optimized inputs
• Support new product development (NPD) by contributing to design and development of components and assemblies
• Create 3D models, 2D drawings, and build detailed assembly documentation for tooling designs
• Upgrade legacy drawings and models to current CAD platforms and standards
• Ensure timely completion of projects while meeting both defined and evolving requirements
• Develop and maintain Bills of Materials (BOMs) in ERP systems such as Oracle
• Adhere to organizational quality systems and engineering standards
• Take ownership of additional responsibilities aligned with business needs

Who You Are:
You communicate clearly and effectively across teams and stakeholders, ensuring alignment and understanding. You take ownership of your work, delivering high-quality outcomes with attention to detail and accountability. You approach challenges with strong analytical thinking, identifying practical solutions through structured problem-solving. You collaborate well in a team environment, while also managing tasks independently with confidence and adaptability.

For This Role, You Will Need:

• Experience in mechanical engineering, tooling, or fixture design within manufacturing or engineering environments
• Proficiency in CAD tools such as SolidWorks, UG NX, and familiarity with PLM tools like Teamcenter
• Strong foundation in 2D drafting and 3D modeling concepts
• Understanding of geometric dimensioning and tolerancing (GD&T) based on international standards
• Experience with plastic, casting, or similar design processes
• Knowledge of fixture design, including applications in welding technologies (e.g., ultrasonic, vibration, or laser welding)
• Familiarity with material selection for tooling and awareness of relevant standards
• Exposure to plastic mold design concepts such as draft analysis and parting lines
• Ability to maintain high quality standards and deliver accurate outputs
• Effective written and verbal communication skills

Preferred Qualifications That Set You Apart:

• Experience designing fixtures for ultrasonic metal welding applications
• Exposure to CAE or simulation tools such as ANSYS
• Familiarity with ERP systems (e.g., Oracle EBS) and PLM environments
• Practical experience in global engineering or cross-functional project environments
• Strong understanding of tooling materials, processes, and manufacturing constraints

Our Culture and Commitment To You:
At Emerson, we are committed to fostering a workplace where innovation, collaboration, and continuous learning thrive. We value diverse perspectives and believe they drive better outcomes. You will be part of a supportive environment that encourages growth, provides learning opportunities, and empowers you to make meaningful contributions. We are dedicated to creating an inclusive culture where everyone feels respected, valued, and able to do their best work.