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Mode Labs

Portable real-time chemical sensor platform

Head of Manufacturing / NPI Manager

Manufacturing EngineeringConfirmed live in the last 24 hours
Full-timeOxford, UK£70k - £80k /yr

About the Job

Requirements

  • Substantial industry experience, with a degree, higher national diploma, or apprenticeship in a relevant engineering or scientific discipline potentially applicable.
  • Significant experience in new product introduction, product industrialisation, manufacturing engineering, or complex hardware development.
  • A track record of taking at least one multidisciplinary hardware product from prototype through validation and into controlled production.
  • Experience defining and managing product verification, compliance, and external certification testing.
  • Strong practical knowledge of design for manufacture, manufacturing process development, production testing, tooling, and quality planning.
  • Experience leading pilot builds, process validation, and data-led improvements in yield, reliability, capacity, or cost.
  • Experience developing supplier relationships or transferring products and processes to manufacturing partners.
  • Working knowledge of engineering change, non-conformance, root-cause analysis, and corrective action within a quality management system.
  • Ability to lead cross-functional programmes, communicate risks clearly, and make sound decisions with incomplete information.
  • Willingness to remain hands-on with product build, testing, and troubleshooting.
  • Must demonstrate the right to work in the UK and be willing to travel to suppliers, manufacturing partners, and test laboratories in the UK and occasionally overseas.

Responsibilities

  • Own the industrialisation roadmap, development stages, release gates, and production-readiness criteria.
  • Lead design for manufacture, design for assembly, design for test, service, and reliability activities across optical, mechanical, electronic, fluidic, and sensing-chemistry interfaces.
  • Establish a controlled product definition covering bills of materials, drawings, specifications, software dependencies, and manufacturing data.
  • Lead pilot and pre-production builds, converting results into prioritised design and process improvements.
  • Determine applicable regulatory and certification routes for the product’s intended markets and use.
  • Own the verification and validation strategy, including requirements traceability, test methods, acceptance criteria, and treatment of failures.
  • Coordinate pre-compliance and formal testing with specialist advisers and accredited laboratories.
  • Build evidence required for applicable UKCA or CE conformity, technical files, declarations, and product labelling.
  • Define environmental and reliability testing for remote deployment, including ingress, temperature, humidity, corrosion, shock, vibration, and accelerated life testing.
  • Develop and release repeatable assembly, inspection, calibration, and end-of-line test processes.
  • Specify production tooling, fixtures, reference standards, and test infrastructure.
  • Establish process controls, process failure mode and effects analyses, control plans, traceability, change control, and non-conformance processes within the quality management system.
  • Define production metrics for yield, quality, cycle time, capacity, and unit cost.
  • Select and develop key suppliers and manufacturing partners, managing qualification, transfer, and supply-chain risks.
  • Ensure service, repair, calibration, and field-return requirements are reflected in product and manufacturing design.
  • Mentor colleagues and help establish manufacturing practices and capabilities as the company grows.
  • Build an understanding of the minimum viable product, intended use, architecture, prototype build process, and principal technical risks, transferring knowledge from the existing engineering team.
  • Complete a productisation gap assessment covering design maturity, reliability, compliance, manufacturing, supply chain, and serviceability.
  • Agree an integrated industrialisation roadmap with clear stages, owners, budget, schedule, and readiness criteria.
  • Define the verification, compliance, and certification strategy, including external test requirements.
  • Lead or support a representative build and test cycle, translating findings into a prioritised action plan.
  • Identify critical suppliers, long-lead and single-source items, and make-versus-buy decisions.
  • Scope and recruit an appropriately scaled manufacturing team, including a roadmap for future expansion.
  • Deliver an agreed production baseline that meets performance, reliability, compliance, cost, and manufacturability targets.
  • Complete planned engineering, design, and production validation stages, with remaining risks formally understood and owned.
  • Achieve applicable conformity, certification, and market-access milestones.
  • Release repeatable assembly, calibration, and test processes with suitable tooling, controls, and traceability.
  • Demonstrate agreed production performance through pilot or pre-production builds.
  • Qualify the critical supply chain and establish a scalable new product introduction and manufacturing operating system.

Desired Qualifications

  • Experience with optical systems, spectroscopy, precision alignment, or fibre technologies.
  • Experience with fluidics, wetted materials, contamination control, sensor chemistry, reagents, or consumables.
  • Experience with connected or battery-powered instruments intended for remote or outdoor deployment.
  • Experience with electrical safety, electromagnetic compatibility, radio, ingress protection, Restriction of Hazardous Substances, or Waste Electrical and Electronic Equipment requirements.
  • Experience with environmental and accelerated-life testing.
  • Experience with low- or medium-volume manufacture of complex scientific, analytical, or industrial instruments.
  • Experience with enterprise resource planning or product-lifecycle systems and ISO 9001-aligned quality management systems.

About the Company

Mode Labs

Portable real-time chemical sensor platform

Mode Labs creates real-time, portable chemical sensors for environmental monitoring and sells field-ready devices to track water quality in rivers, wastewater systems, and precision aquaculture. Its core platform uses micron-scale quantum-inspired sensing where light passes through a liquid sample up to 10,000 times in a microcavity, delivering lab-grade measurements in a plug-and-play format with long deployment times and low reagent/power needs. It differentiates itself with a claimed 10,000x sensitivity boost, longer deployment durations, lower cost, and far less reagent use and power than traditional sensors, enabling miniaturized, robust devices for remote sites. The goal is to scale engineering and bring initial products to market to help meet regulatory requirements such as the UK Environment Act 2021 and support water quality management.

Company size
11-50
Company stage
Grant
Total funding
$4.4M
Headquarters
Oxford, United Kingdom
Founded
2024

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