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Hypersonica

Develops hypersonic aerospace and defense vehicles

Process Engineer - Propulsion

Process EngineeringConfirmed live in the last 24 hours
Full-timeMunich, Germany

About the Job

Requirements

  • Experience in high-volume manufacturing of explosive materials.
  • Experience in Manufacturing Engineering within an ISO 9001 environment.
  • Skill in applying Process Failure Mode and Effects Analysis (PFMEA), Control Plans, and Production Part Approval Process (PPAP) to define new processes from scratch.
  • Experience defining processes in compliance with COSHH, ITAR, and COMAH legislation.
  • Understanding how process design decisions affect safety, throughput, and compliance, and ability to design accordingly.
  • Ability to make sound decisions with incomplete data while balancing engineering rigour with startup speed.

Responsibilities

  • Define the end-to-end manufacturing pathway for the rocket motor, from receipt of hardware through delivery of the completed motor, owning the process from first principles.
  • Plan the optimal sequence and layout of operations to minimise component waiting time and keep material flowing efficiently through the site.
  • Define how the manufacturing process remains compliant with safety legislation, establishing this early so it shapes the process rather than constraining it later.
  • Apply PFMEA, Control Plans, and PPAP to build robust, repeatable manufacturing processes.
  • Own compliance to COSHH, ITAR, and COMAH within manufacturing process design, working closely with safety, quality, and engineering teams.
  • Work hands-on across the shop floor, from early process trials through full-rate production, supporting build, troubleshooting, and continuous improvement.
  • Partner with propulsion, quality, and safety teams to ensure manufacturing processes are safe, compliant, and ready to scale.
  • Use production feedback to refine processes, eliminate bottlenecks, and reduce risk.

About the Company

Hypersonica

Develops hypersonic aerospace and defense vehicles

Hypersonica GmbH develops hypersonic technology for aerospace and defense in Europe, aiming to create vehicles capable of Mach 5 or higher. Its approach centers on advanced propulsion, heat-resistant materials, and complex aerodynamics to enable ultra-fast flight, currently developed in stealth mode. The company differentiates itself through its European, venture-backed setup and dual-use focus, collaborating with incubators and investors while pursuing both defense contracts and future civil high-speed transport. Its goal is to strengthen Europe’s resilience and space sovereignty by building private-sector hypersonic capabilities and access to high-speed aerospace technologies.

Company size
11-50
Company stage
Series B
Total funding
$135.6M
Headquarters
Weßling, Germany
Founded
2023

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