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Zimmer Biomet Holdings

Develops joint replacement, robotics, smart implants

Process Principal Engineer 1

Manufacturing EngineeringPosted on Nov 11
Full-time$140k - $160k

About the Job

Requirements

  • Experience developing, characterizing, and troubleshooting manufacturing processes for precision-engineered products or assemblies.
  • Working knowledge of control procedures, including the Zimmer Change Notification process, Standard Operating Procedures, Zimmer Engineering Specifications, and Zimmer Work Instructions.
  • Working knowledge of drafting standards and geometric dimensioning and tolerancing.
  • Experience designing and executing process characterization studies and Design of Experiments to establish process capability and operating windows.
  • Ability to balance marketing, manufacturing, and design requirements to meet customer requirements.
  • Demonstrated problem-solving skills using quality and statistical tools.
  • Ability to effectively lead a team from project start to completion.
  • Strong written and verbal communication, with technical expertise, tact, and discretion.
  • Statistical Process Control skills; proficiency in process development, CNC programming, Computer-Aided Design systems, and Unigraphics 3-D modeling software.
  • B.S. in mechanical engineering, industrial engineering, or other engineering science, plus 8 or more years of manufacturing, new product introduction, or process development experience, or an equivalent combination of education and work experience.

Responsibilities

  • Conduct feasibility studies to estimate product cost and analyze capital equipment, capacity, and capability requirements affecting make-versus-buy decisions.
  • Lead manufacturing feasibility assessments and process development for novel neuro laser ablation device concepts and emerging therapies.
  • Develop applications involving machining, finishing, forging, casting, thermal processes, and molding.
  • Develop and maintain appropriate budgets.
  • Communicate effectively with management and keep them informed.
  • Lead manufacturing feasibility assessments and process development activities for novel implantable medical device concepts and emerging therapies.
  • Develop and evaluate proof-of-concept manufacturing methods for disposable and capital products.
  • Drive rapid prototyping and iterative experimentation to assess manufacturability, process capability, failure mechanisms, and design tradeoffs.
  • Partner with research and development teams to apply Design for Manufacturability and Design for Assembly principles during product development.
  • Establish process characterization strategies, design of experiments, process windows, and manufacturing readiness assessments to support process maturation.
  • Mentor engineers and influence technical decision-making across cross-functional teams to strengthen manufacturing capability and engineering rigor.
  • Work cross-functionally with Operations, Quality, Research and Development, Regulatory, and the Project Management Office to maintain key project deliverables.

About the Company

Zimmer Biomet Holdings

Develops joint replacement, robotics, smart implants

Zimmer Biomet manufactures and markets musculoskeletal medical devices and instruments for joint replacement, surgical trauma, and sports medicine. Its products include joint implants, surgical tools, and smart implants, often supported by robotic-assisted surgery systems. The company develops, produces, and sells these devices and provides services such as medical education and training to healthcare professionals to support procedures and outcomes. Compared with competitors, Zimmer Biomet benefits from a long history (over 90 years), a global footprint, and a focus on integrated solutions that combine advanced implants with robotics technology and education partnerships. Its goal is to advance patient care by delivering reliable devices, technologies, and professional training that improve surgical outcomes and collaboration with healthcare providers.

Company size
10,001+
Company stage
IPO
Headquarters
Warsaw, IN
Founded
1927

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