Full-Time

Director of Automation

Automation, Industrial Internet of Things

Posted on 8/7/2025

Challenge Manufacturing

Challenge Manufacturing

1,001-5,000 employees

High-speed automotive stamping, welding, and assembly

No salary listed

Grand Rapids, MI, USA

In Person

This position requires in-person presence at the corporate office.

Category
Mechanical Engineering (1)
Required Skills
Machine Learning
Data Analysis
Requirements
  • Minimum of a Bachelor’s Degree; or related experience or training; or equivalent combination of education and experience
  • 5+ years of experience in manufacturing industries with a strong focus on automation and controls design
  • BSME with 10 years of industry and engineering experience preferred
  • 5 years of minimum experience in engineering management preferred
  • Experience in development of distributed, networked control systems, especially Industrial Internet of Things (IIoT) solutions
  • Lean or six sigma experiences (green or black belt certified preferred)
  • Knowledge of engineering principles and techniques related to automotive assembly or joining
  • Ability to apply sound engineering principles to operational and design issues
  • Excellent written and verbal communication skills, organizational planning, teamwork, analytical reasoning, and adaptability
  • Must be able to travel up to 30% of the time
  • Ability to work well with others in fast paced, dynamic environment
Responsibilities
  • Review vendor automation systems specifications / scope documentation and validate systems design with Integrator
  • Standardize automation systems
  • Initiate and lead automation systems obsolescence conversions
  • Create, automation sequence of operation, process flow diagram, and ensure design meets requirement
  • Design/overview system layouts, schematics, and control devices
  • Drives the right technology choices for automation and presents the technology roadmap for both immediate and long-term growth
  • Combines deep process engineering understanding and machine learning capability to create scalable controls and manufacturing solutions
  • Takes the business problems and derives to a technology solution that may encompass one or more products and services, ensuring it aligns with business objectives and fits into the technology roadmap of the organization
  • Responsible for the development of the standard software and hardware architecture(s) for all automation projects and will work with multiple teams for coordinated implementation
  • Develops and implements the manufacturing vision, strategy/technology roadmap that supports the convergence of Industrial Internet of Things (IIoT)
  • Mobilize leadership to develop and prioritize digital transformation roadmap across functions (Operations, R&D, Quality, Planning, and Logistics)
  • Lead and drive implementation of Industry 4.0 / IIoT solutions including taking the lead on technical design, development, and validation of a variety of IIoT proof-of-concept use-cases
  • Manage automation group, process control, manufacturing execution system (MES) and resources according to corporate strategies, standards and specifications
  • Continuously improve the operation, driving innovation, including the utilization of new technology and automation with effective utilization of capital and return on investment
  • Develop strategic operating procedures that support business objectives and evaluate new or improved operating methods, technology, equipment, facility design, and layout
  • Exhibit leadership qualities that move the business forward through the collective talents and efforts of self and others
  • Demonstrate data as strategic asset within respective business functions
  • Coordinate and prioritize digitalization initiatives across the operations business
Desired Qualifications
  • BSME with 10 years of industry and engineering experience preferred
  • 5 years of minimum experience in engineering management preferred
  • Lean or six sigma experiences (green or black belt certified preferred)
Challenge Manufacturing

Challenge Manufacturing

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Challenge Manufacturing specializes in high-speed progressive stamping, high-tonnage transfer, automated assembly, and multiple welding methods (resistance, projection, MIG, drawn arc stud welding) to produce automotive structures for Tier 1 suppliers. Its processes turn raw metal into precise, high-quality assemblies through automated lines with about 1,500 industrial robots across 12 locations, enabling fast production and high consistency. The company differentiates itself by its large, employee-owned ESOP model that aligns worker incentives with company success, a global footprint, and a culture built on Safety, Ownership, and Teamwork, alongside its scale and focus on automotive structures. The goal is to be the best global supplier of automotive structures while delivering value to its employee-owners.

Company Size

1,001-5,000

Company Stage

Debt Financing

Total Funding

$100M

Headquarters

Walker, Michigan

Founded

1981

Simplify Jobs

Simplify's Take

What believers are saying

  • EV production reaching 35% of global sales by 2030 drives lightweight assembly demand.
  • Nearshoring trends increase North American OEM capacity 15-20% through 2027, favoring Challenge.
  • Tier 1 supplier consolidation creates M&A opportunities for employee-owned companies to scale.

What critics are saying

  • EV transition reduces stamped metal component demand; integrated battery housings favor composites.
  • Chinese suppliers undercut pricing; Challenge's Michigan cost structure cannot compete.
  • Top 3 OEM customers represent 60-75% revenue; 20% production drop loses 15-25% revenue.

What makes Challenge Manufacturing unique

  • 1,500+ industrial robots with AI-driven predictive maintenance reduce downtime 25-30%.
  • Employee-owned ESOP structure aligns workforce incentives with long-term operational excellence.
  • Specialized welding expertise positions Challenge for emerging EV battery enclosure demand.

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Benefits

Health Insurance

Dental Insurance

Vision Insurance

Health Savings Account/Flexible Spending Account

Short-Term Disability

Basic Life

Voluntary Life

LTD

401(k) Company Match

Tuition Reimbursement

Referral Bonus Program

Challenge Incentive Program

Paid Time Off

ESOP shares

Company News

Business Wire
Oct 17th, 2023
WhiteHawk Capital Partners Provides Senior Term Loan Facility to Challenge Manufacturing

WhiteHawk Capital Partners, LP announced it has entered into an agreement with Challenge Mfg. Company, LLC to provide a senior term loan facility.

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