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Found Energy

Produces hydrogen fuel from aluminum waste

Senior Electrical & Controls Engineer

Controls & Automation EngineeringPosted on Nov 10
Full-timeCambridge, MA, USA

About the Job

Requirements

  • A bachelor's degree in Electrical Engineering, Automation Engineering, Mechatronics, or a closely related STEM discipline.
  • At least five years of industrial electrical and controls engineering experience, including ownership of projects from requirements and electrical design through installation, testing, and commissioning.
  • Hands-on experience programming, testing, and commissioning at least one industrial programmable logic controller (PLC) platform, with the ability to independently deliver controls for assigned equipment. Transferable experience with Rockwell/Allen-Bradley, Siemens, or similar platforms is accepted.
  • Strong experience producing industrial electrical schematics and panel layouts using AutoCAD Electrical; selecting and sizing components; and integrating process instrumentation, motor controls, and drives in accordance with the National Electrical Code, NFPA 79, and UL 508A.
  • Willingness to travel up to 10% to international or domestic aluminum refinery sites for deployment and commissioning.

Responsibilities

  • Own assigned electrical and controls projects from requirements and scope definition through commissioning and handover. Develop estimates and schedules, track procurement and technical interfaces, communicate progress and risks, and close out outstanding issues.
  • Develop, test, and commission programmable logic controller (PLC) programs and operator interfaces for assigned equipment, including sequences, interlocks, alarms, and process control.
  • Participate in hazard reviews and implement documented interlocks and shutdown requirements in coordination with the instrumentation and controls lead, process engineers, and functional safety specialists as needed.
  • Design secure, deterministic communication interfaces, including Modbus TCP, EtherNet/IP, and Profinet, to synchronize controls with host refinery distributed control systems (DCS), such as Emerson DeltaV or Honeywell Experion.
  • Develop electrical schematics, panel layouts, wiring diagrams, cable schedules, and bills of materials. Select and size power supplies, protective devices, conductors, motor controls, and other components for industrial power distribution and control systems, applying relevant electrical codes and standards.
  • Develop and execute factory and site acceptance tests, perform loop checks, configure instruments and drives, and troubleshoot electrical hardware and PLC/human-machine interface (HMI) software. Complete as-built drawings, operating documentation, and handover to the team.
  • Select and manage system integrators, electrical contractors, and equipment vendors to ensure compliance with project timelines and engineering standards.

Desired Qualifications

  • Beckhoff/TwinCAT experience.
  • Prior experience working in a fast-paced start-up, pilot plant, or technology scale-up environment where ambiguity is common.
  • Expertise selecting specialized process instruments, such as magnetic flowmeters, slurry valves, and pH/conductivity sensors, that withstand highly corrosive process fluids.
  • Prior work in a start-up, pilot plant, process equipment manufacturer, or systems integrator, translating evolving requirements into working equipment. Experience developing human-machine interface (HMI)/supervisory control and data acquisition (SCADA) applications, particularly Ignition, is a plus.
  • Proven experience implementing functional safety standards such as IEC 61511 or ISA-84 and programming safety-rated PLCs.
  • Deep technical understanding of industrial networking protocols, switching, firewalls, and operational technology cybersecurity best practices.
  • Certified Functional Safety Expert (CFSE) or Functional Safety Engineer (TÜV Rheinland) certification.
  • Professional Engineer (PE) license.

About the Company

Found Energy

Produces hydrogen fuel from aluminum waste

Found Energy converts aluminum waste into hydrogen fuel using modular Fuel Packs installed on vessels. The packs generate clean hydrogen to power ships, and spent packs are sent back to Found Energy facilities to be restocked with aluminum waste for reuse. The company earns revenue by selling and servicing these Fuel Packs at leading ports worldwide, leveraging existing port infrastructure for installation and maintenance. Its approach differentiates itself by turning low-quality aluminum scrap into the energy supply and by offering a portable, serviceable hydrogen solution that integrates with port operations, aiming to provide a cost-effective alternative to fossil fuels in shipping and transportation. The goal is to accelerate the decarbonization of heavy industries by delivering a renewable, ship-ready energy source with scalable delivery through port networks.

Company size
1-10
Company stage
Grant
Total funding
$17.8M
Headquarters
Boston, MA
Founded
2022

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