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Zoetis Services

Develops, manufactures, and sells animal vaccines

Aseptic Process Specialist

Bioprocess & BiomanufacturingPosted on Nov 10
Full-timeNo salary listed

About the Job

Requirements

  • An associate degree is required; a bachelor's degree is preferred in Engineering, Biology, Chemistry, Microbiology, Virology, Immunology, or a related technical field.
  • A minimum of 3–5 years of progressive experience at Aseptic Technician Lead level or above in Manufacturing or Quality Operations is required.
  • Strong technical and analytical skills are required.
  • The ability to qualify to enter clean room environments is required.
  • Technical skills include PAS-X, SAP, Rotronic, Veeva, LMS, and Track Wise.
  • Strong technical experience specific to the role and strong technical writing skills are required.
  • A working knowledge of vaccine production methods and experimental design, and experience in GLP or cGMP, are required.
  • Knowledge of applicable APHIS, FDA, and USDA regulations for the Pharmaceutical/Biological industry is required.
  • The role requires sitting, writing, typing, talking, hearing, seeing, and lifting; it occasionally involves extreme temperatures and humidity, limited lighting, and crowded spaces.
  • Personal protective equipment is required.

Responsibilities

  • Perform aseptic filling procedures, adhere to good manufacturing practices, and maintain a sterile environment.
  • In the startup environment, adapt to changes, develop and optimize processes, identify improvement opportunities, collaborate with cross-functional teams, manage inventory and resources, troubleshoot challenges, contribute to production scale-up, support diverse operational tasks, and help ensure procedures are sustainable and scalable.
  • Perform factory acceptance testing, site acceptance testing, commissioning, qualification and validation, media runs, and engineering runs leading to stability batches; assist Packaging with staffing and process scale-up as needed.
  • Provide technical expertise for the Atlanta biologics manufacturing site and identify and drive continuous process improvements.
  • Represent Manufacturing in the introduction of new or modified aseptic equipment and processes.
  • Create, complete, and write standard operating procedures, protocols, change controls, deviations, corrective and preventive actions, and effectiveness checks.
  • Partner with EMU during capital planning to ensure facility design includes appropriate aseptic measures for compliance.
  • Lead major investigations, including contamination, repeat deviations, and equipment failures.
  • Partner with other sites to apply best practices at Atlanta.
  • Conduct work and make decisions in accordance with FDA guidance, company policies and standard operating procedures, company values, global regulatory guidelines including cGMP, cGLP, and cGCP, and applicable environmental guidelines.
  • Address, implement, and improve aseptic-processing best practices across the site, and share best practices with the Global Aseptic Team.
  • Support Project Engineering and maintenance during installation of equipment upgrades or new equipment, ensuring compliance with GMP regulatory requirements and suitability for manufacturing processes.
  • Support introduction of new processes and modifications to existing processes with Global Manufacturing Technology, and liaise with colleagues to ensure they are trained and understand the criticality of aseptic work.
  • Support aseptic and other continuous improvement efforts; lead change, write change control documents, protocols, and reports, analyze data, and manage or coordinate project implementation.
  • Work in production, examine processes, review environmental monitoring and temperature and humidity data using Rotronic, identify best practices, reduce bioburden and contamination, and increase yield.
  • Deliver assigned cost improvement projects, site metrics, and trends.
  • Work with vendors to resolve aseptic and contamination issues.
  • Collaborate with the area Team Leader to train colleagues and lead knowledge transfer of process best practices.
  • Develop subject-matter expertise in facility design and environmental controls; cleaning and disinfection; controlled-area gowning; aseptic training and technique; material transfer; material, personnel, and equipment flow; isolator and barrier systems; sterilization and validation; bioburden reduction; equipment and areas within monoclonal antibody production, including Central Services, Solution Prep, Formulation, vial loading, filling, and capping; and GMP and regulatory requirements, compliance trends, industrial microbiology, microorganism growth and reproduction, cleanroom contamination sources and reduction, measurement systems, and site data trends and metrics.
  • Assist in identifying, implementing, and delivering cost improvement projects, and support the Operations team on financial-impact issues.

Desired Qualifications

  • Preferred experience in biological antigen production systems, biological product formulation (blend, fill, or lyophilization), packaging, and/or testing.
  • Preferred experience in Lean or Six Sigma.

About the Company

Zoetis Services

Develops, manufactures, and sells animal vaccines

Zoetis discovers, develops, manufactures, and sells medicines and vaccines for animals worldwide. Its products span two segments: companion animals (dogs, cats, horses) and livestock (cattle, swine, poultry, fish), including vaccines, anti-infectives, parasiticides, dermatology products, medicated feed additives, and diagnostics. The company differentiates itself through a broad, global portfolio and a strong focus on research and development, enabling it to reach veterinarians, livestock producers, and pet owners in more than 100 countries. Its goal is to improve animal health globally by providing science-based solutions that help veterinarians, producers, and owners prevent disease and treat conditions.

Company size
10,001+
Company stage
IPO
Headquarters
Parsippany-Troy Hills, NJ
Founded
1952

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