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Amgen

Makes biotech medicines for serious illnesses

Senior Manufacturing Systems Engineer: Automation PLC

Controls & Automation EngineeringConfirmed live in the last 24 hours
Full-timeHolly Springs, NC, USA$136.9k - $185.2k

About the Job

Requirements

  • A high school diploma or GED and 10 years of engineering experience; an associate’s degree and 8 years of engineering experience; a bachelor’s degree and 4 years of engineering experience; a master’s degree and 2 years of engineering experience; or a doctorate degree.
  • Preferred: A degree in Electrical Engineering or Computer Science, Chemical Engineering, or Biotech Engineering.
  • Preferred: Direct knowledge of programmable logic controller design and experience in controls engineering and troubleshooting with automation for GMP biopharmaceutical production facility and utility equipment or systems, such as autoclaves, parts washers, clean steam generators, WFI pretreatment reverse osmosis, WFI stills, filter integrity testers, wastewater treatment systems, and integration of various original equipment manufacturer automation software.
  • Preferred: Extensive understanding and background in programming, design, installation, and lifecycle management of standalone controls, programmable logic controllers, and field device and instrumentation technologies.
  • Preferred: Experience with Rockwell industrial automation hardware and systems, sophisticated troubleshooting, and system integration using OPC, Foundation Fieldbus, Profibus, and DeviceNet technologies.
  • Preferred: Ability to interpret and apply GAMPs and GMPs, and familiarity with documentation in a highly regulated environment, including 21 CFR Part 11, ASTM 2500, S88, and S95.
  • Preferred: Experience in capital project lifecycle management, including conceptual design, scope and cost estimate development, business case development, detailed design, engineering and validation documentation, and project execution.
  • Preferred: Hands-on experience developing process control strategies for new product introduction and new technology deployment for drug substance plant operations.
  • Preferred: Experience with continuous improvements that enhance safety, system reliability, and productivity, such as cycle times and reduced plant utilities usage, related to drug substance plant operations.
  • Preferred: Self-direction and readiness to mentor and develop engineering staff in a collaborative, team-based culture.
  • Preferred: Leadership, technical writing, and communication and presentation skills.

Responsibilities

  • Provide automation technical leadership to a group of automation engineers responsible for building and maintaining automation systems and platforms supporting GMP drug substance plant operations.
  • Work with the capital project team to deliver automation systems for the new plant utility and standalone systems, including complex system automation initiatives involving automation platforms, platform integration, analytical problem-solving, project management, lifecycle management, and operational excellence.
  • Develop and maintain automation solutions using programmable logic controllers such as Allen-Bradley and Siemens, and integrate them with the Emerson DeltaV system.
  • Develop and maintain supervisory control and data acquisition systems, the Trailblazer reporting system, equipment programmable logic controllers, and interface hardware.
  • Lead and support standalone system implementation and start-up, and provide technical guidance on control panel and human-machine interface layout and design, including power distribution, grounding requirements, and input/output assignments.
  • Work with process subject matter experts to understand process requirements and translate them into digital automated solutions.
  • Lead continuous improvement and innovation initiatives for efficient operation and sustainability improvements of standalone systems.
  • Collaborate with business partners to determine how standalone systems can improve workflow and productivity; synthesize requirements from clients, customers, or end users to develop automation solutions.
  • Document delivered solutions and processes; work with quality assurance partners on computerized systems validation in a GxP environment; maintain data integrity assessments according to current company and industry standards.
  • Build business processes supporting project scope and timelines; develop detailed specifications and engineering policies and procedures affecting multiple organizational units.
  • Lead and support functional-area projects to improve process equipment, utilities, and facilities, as well as large or sophisticated capital projects integrating new drug substance manufacturing technologies into the facility.
  • Lead and support technical root cause analysis, incident investigations, and troubleshooting on standalone systems.
  • Lead and support new product or technology introductions by conducting automation engineering assessments, implementing automation system configuration changes, and supporting engineering and process qualification runs as applicable.
  • Provide day-to-day operational support, including 24/7 on-site/on-call support, standalone system troubleshooting, preventive and corrective maintenance, and automation system spare-parts management.
  • Use allocated time to identify innovative ways to improve business operations and cost effectiveness.

Desired Qualifications

  • Direct knowledge of programmable logic controller design and experience in controls engineering and troubleshooting with automation for GMP biopharmaceutical production facility and utility equipment or systems, such as autoclaves, parts washers, clean steam generators, WFI pretreatment reverse osmosis, WFI stills, filter integrity testers, wastewater treatment systems, and integration of various original equipment manufacturer automation software.
  • Extensive understanding and background in programming, design, installation, and lifecycle management of standalone controls, programmable logic controllers, and field device and instrumentation technologies.
  • Experience with Rockwell industrial automation hardware and systems, sophisticated troubleshooting, and system integration using OPC, Foundation Fieldbus, Profibus, and DeviceNet technologies.
  • Ability to interpret and apply GAMPs and GMPs, and familiarity with documentation in a highly regulated environment, including 21 CFR Part 11, ASTM 2500, S88, and S95.
  • Experience in capital project lifecycle management, including conceptual design, scope and cost estimate development, business case development, detailed design, engineering and validation documentation, and project execution.
  • Hands-on experience developing process control strategies for new product introduction and new technology deployment for drug substance plant operations.
  • Experience with continuous improvements that enhance safety, system reliability, and productivity, such as cycle times and reduced plant utilities usage, related to drug substance plant operations.
  • Self-direction and readiness to mentor and develop engineering staff in a collaborative, team-based culture.
  • Leadership, technical writing, and communication and presentation skills.

About the Company

Amgen

Makes biotech medicines for serious illnesses

Amgen develops and makes biologic medicines, which are drugs built from proteins and antibodies grown in living cells, for serious conditions such as heart disease, cancer, and bone loss. Its anemia drug Epogen, approved in 1989, became one of the biotechnology industry's first blockbuster medicines. Amgen grows these drugs in large tanks called bioreactors, and its products include the cholesterol drug Repatha, the bone-building drug Evenity, and the severe asthma drug Tezspire. It earns money by selling these medicines, mostly through large drug wholesalers that supply hospitals and pharmacies. Amgen was founded in 1980 and is based in Thousand Oaks, California.

Company size
10,001+
Company stage
IPO
Headquarters
Thousand Oaks, CA
Founded
1980

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