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Sierra Space

LEO space transportation, habitats, satellites

Director – Production Operations

Manufacturing & Production OperationsConfirmed live in the last 24 hours
Full-timeMadison, WI, USA$164.5k - $226.2k

About the Job

Requirements

  • A bachelor's degree in engineering, manufacturing, operations, or a related technical field, or equivalent work experience in lieu of a degree.
  • At least 10 years of experience in manufacturing, production, or operations roles in complex technical industries, with a significant portion in leadership positions.
  • Ability to obtain and maintain a Top Secret U.S. Security Clearance; U.S. citizenship is required for employment.
  • A proven track record of successfully managing large teams and complex production projects in high-rate manufacturing environments.
  • Strong background in manufacturing processes, assembly and integration, and operational execution for complex electromechanical or aerospace systems; emphasis on propulsion systems is preferred.
  • Demonstrated experience implementing and scaling production operations, including process standardization, workflow optimization, and capacity planning.
  • Experience with data-driven manufacturing systems, manufacturing execution systems (MES), and production management processes, including objectives and key results (OKR) development and performance tracking.
  • Knowledge of design-for-manufacturing (DFM) principles and ability to collaborate with engineering teams to optimize product designs for production.
  • Proven ability to lead multidisciplinary teams and drive operational excellence in fast-paced, highly technical environments.
  • Expertise in continuous improvement methodologies, including Lean and Six Sigma, with proven ability to identify and eliminate production inefficiencies.
  • Strong financial acumen, with demonstrated ability to manage production budgets, analyze manufacturing costs, and implement cost-saving measures.
  • In-depth knowledge of industry-specific production standards, safety regulations, and quality management systems such as ISO, AS9100, and GMP.
  • Ability to represent production interests effectively to executive leadership and external stakeholders through cross-functional collaboration and communication.
  • Ability to uphold and model company values while holding others accountable and fostering a culture of operational excellence.

Responsibilities

  • Lead manufacturing and assembly operations for propulsion product lines, including day-to-day oversight of production floor activities, scheduling, and workflow management at the Madison, Wisconsin facility.
  • Execute production strategy to scale propulsion manufacturing from development programs into repeatable, high-rate production, focusing on throughput, yield, and cost efficiency.
  • Standardize propulsion production processes and workflows to create consistent, repeatable, high-quality build operations aligned with enterprise-wide best practices.
  • Support capacity planning and facility buildout for propulsion manufacturing, including layout optimization, equipment installation, and production line commissioning.
  • Drive vertical integration by establishing and maturing internal propulsion manufacturing capabilities, including additive manufacturing, machining, assembly, and test operations for propulsion components and systems.
  • Implement and mature manufacturing execution systems (MES) and production data infrastructure to enable traceability, repeatability, and real-time visibility into propulsion manufacturing performance.
  • Establish and maintain production operating rhythms using key performance indicators (KPIs), dashboards, and review cadences focused on cycle time, yield, throughput, labor efficiency, on-time delivery, and cost.
  • Apply Lean and Six Sigma continuous improvement methodologies to identify and eliminate production inefficiencies, reduce waste, and improve quality in propulsion operations.
  • Collaborate with Propulsion Engineering and Product Assurance to drive design-for-manufacturing (DFM) and design-for-test (DFT) into propulsion product development and support new product introduction (NPI) activities.
  • Partner across Supply Chain, Engineering, Quality, Facilities, Security, and Program Management to ensure aligned production readiness, material availability, and execution against propulsion program schedules.
  • Manage production budgets for propulsion operations and analyze manufacturing costs to implement cost-saving measures while maintaining quality standards and supporting financial goals.
  • Lead and develop production management teams at the Madison facility, including supervisors, engineers, and technicians, fostering collaboration and accountability while upholding company values and a culture of operational excellence.
  • Ensure compliance with industry-specific production standards, safety regulations, and quality management systems applicable to aerospace and propulsion manufacturing operations.
  • Represent propulsion production operations in cross-functional forums and communicate status, risks, and mitigation plans to executive leadership and external stakeholders, including customers and regulatory bodies.

Desired Qualifications

  • Experience in propulsion manufacturing and test operations, including liquid or hybrid rocket engines, thrusters, or propulsion subsystems.
  • Familiarity with additive manufacturing (3D printing) for propulsion components, including metal printing processes and post-processing.
  • Experience in aerospace, defense, satellite, launch, or high-rate hardware manufacturing across military and commercial product lines.
  • Experience with vertically integrated manufacturing capabilities such as propulsion, fluid systems, printed circuit board assemblies (PCBAs), structures, or integrated vehicle production.
  • Experience with spacecraft or satellite integration and production.
  • Familiarity with classified manufacturing and secure production operations.
  • Experience implementing Lean or continuous-improvement frameworks at scale in production environments.
  • Experience with automated manufacturing, MES implementation, or production data systems.
  • Experience leading organizational change initiatives specific to production environments, including technology implementation, process redesign, and workforce development.
  • Experience building and scaling production teams during periods of rapid company growth.
  • A master's degree in engineering, operations, business, or a related field.

About the Company

Sierra Space

LEO space transportation, habitats, satellites

Sierra Space provides a space-as-a-service platform spanning transportation, habitats, and satellite systems for government, civil, and commercial customers in the low-Earth orbit economy. Its products include the Dream Chaser reusable spaceplane for cargo and eventual crew, the LIFE inflatable habitat for LEO, lunar, or Mars missions, and satellite buses like Velocity, Horizon, and Titan used for missile warning and tracking under SDA contracts. Unlike many space firms, Sierra Space offers an end-to-end suite—spaceplane transport, habitable modules, and satellite platforms—integrated under one platform and backed by decades of spaceflight heritage, including collaboration on Orbital Reef with Blue Origin. Its goal is to enable a growing LEO economy by delivering integrated infrastructure and services that support government missions, commercial activity, and national security space capabilities.

Company size
1,001-5,000
Company stage
Series C
Total funding
$2.2B
Headquarters
Louisville, CO
Founded
2021

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