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ABB

Electrification, automation, and robotics solutions

Lean Engineer

Manufacturing EngineeringPosted on Nov 12
Full-timeDalmine, Italy

About the Job

Requirements

  • A degree in Engineering, Industrial Engineering, or Operations Management, or equivalent relevant manufacturing experience is required.
  • Experience in Operations, Lean Manufacturing, Continuous Improvement, Production Engineering, or a related role in an industrial environment is required.
  • Solid knowledge of Lean methods, including 5S, Kaizen, Standard Work, Flow, Pull, SMED, and Visual Management, is required.
  • Proficiency in structured problem-solving methods such as 5 Why, Ishikawa, and A3, combined with process and data-analysis skills, is required.
  • Practical experience supporting shopfloor teams, conducting Gemba activities, and translating improvement opportunities into sustainable standards is required.
  • Ability to facilitate cross-functional teams and provide technical leadership without direct hierarchical authority is required.
  • Strong communication, stakeholder engagement, coaching, and training skills, with a pragmatic and results-oriented approach, are required.
  • Fluency in Italian and good working proficiency in English are required.

Responsibilities

  • Develop, deploy, and sustain the factory Continuous Improvement System to enable quality, delivery, safety, and productivity improvements, and build the methods, discipline, and capabilities to embed continuous improvement in daily shopfloor work while partnering with accountable operational functions.
  • Define, implement, and sustain the factory Continuous Improvement System and shopfloor management routines, including daily and weekly reviews and Gemba walks.
  • Establish and improve operating standards, visual management, and a structured system to capture, prioritize, and track improvement ideas.
  • Facilitate Kaizen activities and cross-functional improvement teams, focusing on measurable and sustainable results.
  • Implement and audit 5S, supporting process stability, waste reduction, improved flow, and consistent application of Lean standards.
  • Provide methodological support for pull-flow solutions, including Kanban and Storeban, and improve internal material flow with Planning and Logistics.
  • Support new-product phase-in, layouts and re-layouts, new workstations, ergonomics, equipment start-up, and new production lines together with Industrial Engineering and Maintenance.
  • Partner with HSE and Quality to embed safety, quality, defect prevention, and sustainability requirements into process standards.
  • Support the evolution of MES and factory digital systems, including digital standards, process traceability, and KPI visualization.
  • Lead or contribute to cross-functional OPEX and standardization projects, share best practices across sites, and support Cost of Poor Quality reduction.
  • Design and deliver Lean training and on-the-job coaching for Team Leaders and functional engineers, strengthening continuous improvement capabilities across the factory.

Desired Qualifications

  • Knowledge of production digitalization, MES, KPI visualization, and data-driven performance management is an advantage.
  • Understanding of material-flow optimization, Kanban systems, factory logistics, and new-product or process industrialization is an advantage.

About the Company

ABB

Electrification, automation, and robotics solutions

ABB provides electrification and automation technologies for industry and infrastructure. Its products include smart building systems, electric vehicle charging, robotics, motors and drives, and factory automation software, delivered as integrated hardware and software that manage energy and automate tasks. ABB differentiates itself with a long history in power and automation, a broad global footprint, and a focused portfolio around electrification, motion, process automation, and robotics, complemented by digital services. Its goal is to help customers use energy more efficiently and work more productively, enabling sustainable and resource-efficient operations and transportation.

Company size
10,001+
Company stage
IPO
Headquarters
Zurich, Switzerland
Founded
2007

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