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Excel Engineering

Powertrain testing and emissions regulation compliance

Power Systems Engineer

Full-Time
$86.7k - $141.5k/yr
Senior
Bachelor's
Greenville, SC, USA
In Person
Electrical EngineeringPower Systems Engineering

About the job

Requirements
  • A bachelor's degree in electrical engineering (power discipline) from an ABET-accredited institution.
  • A cumulative GPA of 3.0 or higher on a 4.0 scale.
  • A current PE license in good standing.
  • Five or more years of experience with arc flash analysis and NFPA 70E.
  • Demonstrated knowledge and use of SKM PowerTools software or other modeling software.
  • Experience with electrical fault calculations, load flow, coordination, and arc flash hazards.
  • Understanding and use of NFPA 70E.
  • Demonstrated knowledge and use of AutoCAD software.
  • Strong computer skills and proficiency with Microsoft Office.
  • Willingness to travel up to 30% of the time.
  • Knowledge of arc flash hazards and OSHA standards.
  • Five years of hands-on experience with residential, commercial, or industrial electrical systems.
  • Knowledge and familiarity with the National Electrical Code (NEC).
  • Ability to work collaboratively with individuals at all levels of the company in a team environment.
  • Attention to detail.
Responsibilities
  • Perform arc flash evaluations to determine incident energy and arc flash boundaries for locations in a power system using NEC 110.16, NFPA 70E, IEEE 1584, and NESC (OSHA 1910.269 Appendix E) standards or requirements.
  • Review and recommend trip times for protective devices.
  • Determine and recommend protective clothing requirements based on study output.
  • Recommend ways to reduce fault clearing times or arc flash hazards based on system changes or other mitigation strategies.
  • Perform power system modeling and analysis, including gathering field data.
  • Perform CAD drafting on projects.
  • Determine and review load flow, short circuit, and time-current coordination (TCC) curves for system optimization.
  • Perform electrical calculations and circuit/system analysis.
  • Develop proficiency in the National Electrical Code (NEC) and AutoCAD, SKM, ETAP, and EasyPower software.

About the company

Excel Engineering provides testing services for all powertrain types, including ICE, EV, HEV, hydrogen, and battery systems. Its facilities feature over 40 engine testing cells across three locations, testing up to 5500 HP, and chassis dynos, supporting emissions testing, regulatory compliance, and development work. It also offers battery performance, environmental, and abuse testing, as well as service accumulation and DV/PV testing for OEMs during ramp-ups. The company differentiates itself with a broad, specialized suite of powertrain test capabilities—covering emissions, HV battery systems, e-motors, power transmission, and certification testing for ATV, SXS, motorcycles, and other vehicles under 40 CFR standards—combined with custom test development in collaboration with customers. Its goal is to deliver high-quality, cost-effective testing solutions that accelerate product development and ensure regulatory compliance across traditional and emerging powertrain technologies.

Company Size

51-200

Company Stage

N/A

Total Funding

N/A

Headquarters

Des Moines, Iowa

Founded

2002

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Simplify Jobs

Simplify's Take

What believers are saying

  • Fusion's January 2026 investment provides capital for scaling and facility expansion.
  • Excel's blue-chip OEM customer base supports repeat testing programs across vehicle lifecycles.
  • The Detroit-area Ricardo partnership and battery-testing expansion widen reach into hybrid and EV markets.

What critics are saying

  • Fusion's acquisition signals Excel needed outside capital to fund growth and modernization.
  • A new Q2 2026 chassis dynamometer launch demands execution; delays would hit OEM credibility.
  • Powertrain and emissions testing faces EV transition pressure, threatening core engine-testing demand by 2027.

What makes Excel Engineering unique

  • Excel Engineering's 2002-founded testing platform spans engines, batteries, powertrains, and certification.
  • Doug Sobotka kept control after Fusion's January 6, 2026 acquisition, preserving continuity.
  • Its Mount Ayr Battery Tech Center offers 30+ cells and 2,000-volt testing.

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Benefits

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401(k) Company Match

Paid Vacation

Flexible Work Hours

Wellness Program

Professional Development Budget

Employee Referral Bonus

Growth & Insights and Company News

Headcount

6 month growth

1%

1 year growth

0%

2 year growth

0%
Business Wire
Jan 7th, 2026
Excel Engineering, Inc. Announces New Partnership and Strategic Investment from Fusion Capital Partners

Excel Engineering, Inc. (“Excel” or “the Company”), a North American provider of testing services for engine, powertrain, battery systems and fuel types acro...