Measurement Systems Implementation Engineer

About the Opportunity:

We are seeking an experienced Measurement System Implementation Engineer to support the implementation and integration of advanced inline measurement technology within an automotive manufacturing environment.

This role will focus on deploying automated gap and flush measurement systems within General Assembly operations, utilizing ZEISS AIMax Twin UV technology to ensure dimensional accuracy, consistent vehicle quality, and efficient production processes.

You will play a key role in implementing a measurement solution that enables 100% vehicle inspection, real-time quality monitoring, and early detection of dimensional deviations. Working closely with Manufacturing Engineering, Quality, Automation, IT, and equipment suppliers, you will help establish a reliable, fully integrated measurement system that supports production readiness and continuous improvement.

What You'll Do:

• Lead and coordinate the implementation of automated inline gap and flush measurement systems within automotive General Assembly operations.

• Support the planning, installation, commissioning, testing, and validation of ZEISS AIMax Twin UV measurement equipment.

• Collaborate with equipment suppliers, engineering teams, and plant stakeholders to ensure successful system integration into existing production layouts and processes.

• Define measurement requirements, inspection points, measurement sequences, and system acceptance criteria.

• Ensure accurate measurement of vehicle gap and flush characteristics across painted, metal, glass, plastic, and other challenging surfaces.

• Coordinate the integration of robotic measurement equipment, sensors, automation controls, and manufacturing systems.

• Support the configuration and integration of measurement data into ZEISS PiWeb, Statistical Process Control (SPC), and quality management systems.

• Develop and validate measurement procedures to ensure system accuracy, repeatability, and reliability.

• Analyze measurement results to identify dimensional deviations, process variation, and potential quality issues.

• Troubleshoot technical issues during installation, commissioning, and production ramp-up.

• Collaborate with production and quality teams to establish corrective actions and closed-loop quality improvement processes.

• Ensure measurement systems meet production cycle-time requirements without negatively impacting manufacturing throughput.

• Develop technical documentation, operating procedures, and training materials to support successful system handover to plant operations.

What We Are Looking For:

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Automation Engineering, or a related technical field.

• Experience implementing, commissioning, or integrating automated measurement systems in an automotive manufacturing environment.

• Strong understanding of dimensional measurement, metrology, and automotive gap and flush inspection processes.

• Experience with optical or laser-based measurement technologies, preferably ZEISS AIMax Twin, AIMax Twin UV, or comparable inline measurement systems.

• Familiarity with robotic automation, industrial sensors, and automated inspection equipment.

• Knowledge of automotive General Assembly, Body Shop, and manufacturing quality processes.

• Experience with measurement system validation, calibration, repeatability, and accuracy verification.

• Understanding of GD&T, dimensional tolerances, Statistical Process Control (SPC), and measurement system analysis (MSA).

• Familiarity with ZEISS PiWeb or similar quality data management and reporting platforms.

• Ability to interpret engineering drawings, equipment layouts, and technical specifications.

• Experience coordinating equipment suppliers and cross-functional engineering teams during system installation and commissioning.

• Strong analytical and problem-solving skills, with the ability to troubleshoot complex technical and integration challenges.

• Excellent communication, project coordination, and stakeholder management skills.

Additional information

What We Offer

At Ingenics, we believe great careers are built on meaningful work, continuous growth, and a supportive environment. Here's what you can expect as part of our team:

Advance Financially

• Competitive compensation
• Annual bonus opportunities
• 3-2-1 Commission Won employee referral incentive
• Regular salary review periods
• 401(k) with company match
• Employer contributions toward healthcare
• Financial education resources

Experience Overall Wellbeing

• Paid time off and company holidays
• Comp Time Program
• Flexible and remote work options (role dependent)
• Employee Assistance Program (EAP)
• Medical, dental, vision, life, and disability insurance
• Team events and employee celebrations
• Community involvement and volunteer opportunities

Grow Professionally

• Work with Fortune 500 clients
• Diverse and challenging project opportunities
• Regular performance and development conversations
• Mentorship and coaching opportunities
• International collaboration across the Ingenics Group
• Skills competency and professional development programs
• Knowledge sharing with global experts
• Global mobility opportunities

Make an Impact

Join a team shaping the future of manufacturing through projects in areas including:

• Digital Transformation
• Factory Design & Simulation
• Intralogistics
• Manufacturing Excellence
• Operational Excellence
• Production Technology & Automation
• Project Management
• Quality & Supplier Management
• Supply Chain Management