Robert Bosch Venture Capital

Venture capital funding deep tech startups

Process Planner Senior Engineer / Assistant Manager

Manufacturing EngineeringConfirmed live in the last 24 hours

Full-timeGangaikondan, IndiaNo salary listedIn-person

About the Job

Requirements

A bachelor's degree in engineering, with Mechanical, EEE, ECE, or IP specified.
At least 2 years of process planning experience in the auto component manufacturing industry.
Competent knowledge of manufacturing processes, manufacturing assets and equipment, assembly and testing techniques, and measuring and testing equipment.
Competent knowledge of industrial engineering techniques and geometric dimensioning and tolerancing.
Advanced knowledge of statutory and organizational regulations, product liability, compliance, and risk management.
Advanced knowledge of project management, production monitoring systems, manufacturing execution systems, manufacturing automation systems, and Industry 4.0 solutions.
Advanced knowledge of data analytics and data visualization tools, including Power BI and Tableau.
Competence using AIAG Core Tools, including PFMEA, control plans, work instructions, and engineering change management.
Competence in statistical evaluation tools and problem-solving methods, including Shainin and 8D.
Basic ability to operate key machines and test equipment.
Competence in lean manufacturing techniques and Bosch Production System standards, including Basics, LBP, LLB, PGL, and LLD.
Advanced skill in Agile methodology.
Advanced skill using myMeasure, Bosch internal tools.

Responsibilities

Plan, implement, and continually develop manufacturing value-addition flows and the resources needed to manufacture, measure, monitor, validate, and deliver products in accordance with engineering, regulatory, and customer requirements.
Plan manufacturing capacity and capability, including technical equipment, process capability, ergonomics, and safety compliance, to meet customer requirements.
Monitor internal and external requirements, organizational direction, and value-stream vision; collaborate with cross-functional stakeholders to identify, monitor, and drive projects toward a future state, improve efficiency, and achieve operational excellence.
Establish, document, and develop process releases, process controls, methods for tracking and monitoring customer requirements, and reaction plans for nonconforming parts to ensure defect-free products.
Estimate and propose budgets for operations and development projects, track and adapt expenditures to meet budgets, and plan and control operational expenses and business continuity risks.
Identify and evaluate risks to delivery, product quality, equipment continuity, and business results; plan, document, implement, and test preventive and reactive mitigation measures.
Assess deviations from manufacturing standards, identify root causes, and implement corrective actions to limit customer and business impact.
Prepare technical inquiries, source suppliers, solicit and evaluate technical and commercial offers, conduct technical discussions, narrow vendor options, initiate purchase requests, and manage availability of required manufacturing assets, tooling, and consumables.
Organize and lead engagement initiatives that coach and support the team in knowledge sharing, problem-solving, and adopting new standards, methods, and technologies.
Evaluate manufacturing setups, develop scenarios, and implement changes and concepts, including engineering change processes and Industry 4.0, to improve operational efficiency and effectiveness.
Analyze new business requirements, evaluate business cases, develop project charters and plans, and coordinate and implement projects with cross-functional teams.
Compile, organize, and present manufacturing performance data and insights to support systematic understanding and informed strategic decisions.

Desired Qualifications

A postgraduate master's degree in Business Administration or M.Tech.
Certification in Quality Management, statistical tools, Operations Management, data analytics, or Agile methodology.

Job Description

Technical Capacity Management

Plan, implement & continually develop a manufacturing value addition flow with resources e.g. space, MAE, testing, handling, etc., capable of consistently manufacturing, measuring, monitoring, validating and delivering products that meets all engineering, regulatory & requirements of the customer.

Manufacturing Capacity / Capability - TEK, CpK, Ergo, safety compliance to meet customer requirements

Value stream Planning

Monitor internal & external requirements (e.g. BU, Plant, VS, BP, customer), true north and VS vision, collaborate with Cross Functional stake holders to identify, monitor & drive projects to lead Value stream towards a future state, progressively raise efficiency & achieve operational excellence.

Delivery Performance, TRLT, TCT, MAE Utilisation.

Control Of Production Processes

Establish, document & develop the release of processes (e.g. CpK study, PPAP, etc), controls to manage processes (e.g. control plans, work instructions, SPC, etc), methods to track & monitor customer requirements, reaction to non-conforming parts (e.g. reaction plan) to ensure defect free products.

Ensure defect free products

Budget Planning & Cost Management

Estimate & propose budgets for the upcoming planning periods required to run operations, fulfil demands and execute development projects e.g., personnel, tooling, services, MAE, project costs, etc. Track & adapt expenditure over respective periods to adhere to budget and achieve economic success.

Operational expense planning and control, Business planning. Risk mitigation and business continuity.

Risk Analysis & Contingency Planning

Identify & evaluate risks to sustaining intended results e.g. delivery to customer, assure zero defect products, product recalls, breakdown of single dependent machine, etc., plan, document, implement & test preventive and reactive measures to mitigate business & customer impact.

Process Maturity Improvement, Productivity improvement, Cost/pc - FD, T&C reduction, IDC reduction

Problem Solving & Corrective Actions

Compile & assess deviations to defined standards in manufacturing e.g. infrastructure, processes, quality complaints, FPY, defect cost, safety incident, etc. Identify root causes, ideate, plan & implement necessary measures to fix issues to limit impact to the customer and business results.

Implemented ideas per associate System CIP project completion

MAE, Tooling & Consumable Planning

Prepare technical inquiry, scout market for suppliers of desired technology, float inquiry & receive techno-commercial offers, conduct technical discussions & narrow down potential vendors. Initiate internal process to place purchase requests to procure required items & manage regular availability.

Ensure availability of MAE, tooling and consumables

Coaching & Knowledge Management

Initiate, organise & lead engagement initiatives to coach, motivate & support team in knowledge sharing, pool collective knowledge for problem-solving, understanding & adoption of new standards, methods & technology etc, to enhance people potential, encourage innovation & organisational development.

Employee Satisfaction Index

Change Initiatives & Management

Evaluate manufacturing setup for efficiency, technical constraints & ideas from associates, develop scenarios, plan (e.g. ECR process) & implement concepts (e.g. I4.0) & measures aimed at resolving issues, upgrading setup with benchmark concepts to improve efficiency & effectiveness of operations.

Improved efficiency & effectiveness of operations.

Project Management

Analyse new business requirements (e.g. product relocation, product inquiry, innovation project, etc), evaluate business case, develop project charter and project management plan, coordinate, drive and implement project plan in collaboration with cross functional teams to enable business growth.

Project completion - On Time, On Spec, On Cost

Management Reporting

Compile, organise and represent manufacturing performance data and insights to lead systematic understanding of influences and aspects in Value stream as well as support different levels of hierarchy in taking well-informed and strategic calls to support value stream goals.

SQCD tracking and fulfilment

Qualifications

* Bachelors degree in engineering (Mech, EEE, ECE or IP)
* Post Graduate Master's in Business Administration / M.Tech (Desirable)
* Certification in Quality Management, Statistical tools,Operations management, Data Analytics, Agile
methodology (Desirable)

Experience:

* Min 2 years of process planning activities in Auto component manufacturing industry

Additional Information

Knowledge:

* Competent knowledge of the manufacturing process and MAE, assembly & testing techniques,
measuring & testing equipment
* Competent knowledge in IE techniques, GD&T
* Advanced knowledge in Statutory, Organization Regulations, Product liability, Compliance & Risk
Management
* Advance knowledge in Project management, Production monitoring system ( MES, MAS, i4.0
solutions )
* Advance knowledge in Data analytics & Data Visualization (Power BI, Tableau)

Functional skills:

* Competent in the use of AIAG Core tools - PFMEA,Control Plan, WI, Engineering change management
* Competent in Statistical evaluation tools & Problem Solving - Shainin, 8D
* Basic skill in operating key machines & test equipment
* Competent in lean manufacturing techniques (Bosch Production system) Standards - Basics, LBP,
LLB, PGL, LLD
* Advance skill in Agile Methodology
* Advance skills in using myMeasure (Bosch internal tools)

About the Company

Robert Bosch Venture Capital

Venture capital funding deep tech startups

RBVC (Robert Bosch Venture Capital) is a global venture capital firm that backs early-stage deep tech startups in areas like energy efficiency, medical devices, and virtual/augmented reality. It supports companies with funding and access to Bosch’s network and resources to help them scale and bring innovations to market. Unlike traditional VCs, RBVC may purchase solutions for a proof-of-concept while allowing startups to keep their intellectual property, which speeds up development and lowers upfront costs. The firm earns money through equity investments and the eventual success of its portfolio. RBVC’s goal is to accelerate technological advances across multiple industries by connecting startups with Bosch’s ecosystem, customers (from medical centers to data centers), and global reach.

Company size: 201-500
Company stage: Not listed
Total funding: $3.8B
Headquarters: Frankfurt, Germany
Founded: 2007

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