Full-Time

Sr. Continuous Improvement Manager

Confirmed live in the last 24 hours

Shearers Foods

Shearers Foods

11-50 employees

Manufactures diverse range of snack foods

Food & Agriculture
Consumer Goods

Senior

Phoenix, AZ, USA

Category
Production Planning & Scheduling
Quality Control & Compliance
Operations & Logistics
Requirements
  • 10+ years of manufacturing plant leadership experience as a production manager, or similar role, in a consumer product manufacturing facility.
  • Significant experience with continuous improvement tools such as kaizen, 5S, six sigma, and other such associate engagement and process improvement techniques.
  • Four-year degree in engineering, operations management, or similar field.
  • Applicable academic and / or professional experience in food science, engineering, or general business.
  • Great analytical skills and ability to understand complex manufacturing systems.
  • Proven leadership experience and ability to lead cross functional teams through influence, not just in direct reporting relationships.
  • Excellent organizational and communication skills.
  • Ability and willingness to work a varied schedule as needed to support a 24 / 7 operation.
Responsibilities
  • The creation of CI site master plan; CI work processes at site-wide level (such as Kaizen, productivity cycle, RCA, etc.).
  • As a Lean Six Sigma expert, facilitates/coach Kaizen activities to eliminate complex losses in fields of personnel, facilities, equipment and materials to deliver productivities targets.
  • Implement Health Checks to ensure the work processes consistently and effectively, deliver business results.
  • Manage automatic data collection system for the facility. Ensure data integrity and train facility on use and functionality.
  • Performance metrics, TEEP and OEE loss structure. Analysis and reduction of planned and unplanned losses.
  • Own Reliability Improvement Plan Work Process to improve OEE% and reduce losses. Coach/build capability in others to analyze the data/trends.
  • Support other function leaders to achieve their zero loss goals.
  • Facilitate internal and external benchmarking and replication activities.
  • Work with facility operations and corporate leaders to drive Lean / CI initiatives.
  • Maintain and communicate metrics which record successes and track progress.
  • Support capital improvement and other engineering initiatives associated with continuous improvement.

Shearer's Snacks offers a robust work environment leveraging advanced manufacturing facilities and sustainable production approaches to create a diverse array of snack foods. The company's emphasis on environmental sustainability not only meets industry standards but also fosters a culture of responsibility and innovation among its team members. This focus on eco-friendly practices and state-of-the-art technology makes it an appealing workplace for those passionate about sustainable practices and cutting-edge manufacturing processes.

Company Stage

Acquired

Total Funding

$53M

Headquarters

Massillon, Ohio

Founded

1974

Growth & Insights
Headcount

6 month growth

0%

1 year growth

0%

2 year growth

0%
Simplify Jobs

Simplify's Take

What believers are saying

  • The $106 million investment in the Moraine facility indicates potential job creation and technological advancements, enhancing the company's operational efficiency.
  • Being acquired by a prominent private equity firm like Clayton, Dubilier & Rice could provide Shearer's Foods with additional resources and strategic direction for expansion.
  • Shearer's Foods' focus on diversifying its geographic and product mix can lead to more stable revenue streams and reduced dependency on single customers.

What critics are saying

  • The permanent closure of the Lubbock facility and the associated layoffs highlight potential vulnerabilities in Shearer's Foods' supply chain and customer demand fluctuations.
  • The recent class action lawsuit for unpaid overtime could result in financial liabilities and damage to the company's reputation.

What makes Shearers Foods unique

  • Shearer's Foods stands out as a leading contract manufacturer and private label supplier in the snack industry, focusing on salty snacks, cookies, and crackers.
  • The company's significant investment in plant renovations and equipment upgrades, such as the $106 million project in Moraine, demonstrates a commitment to maintaining cutting-edge production capabilities.
  • Shearer's Foods' acquisition by Clayton, Dubilier & Rice highlights its strategic value and potential for growth under new ownership.

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