PepsiCo

Makes salty snacks, sodas and sports drinks

Reliability Engineer

Mechanical Maintenance and Reliability EngineeringConfirmed live in the last 24 hours

Full-timeBurgos, SpainNo salary listedIn-person

About the Job

Requirements

Time-served engineer.
HND or degree in Mechanical or Electrical Engineering.
Five years of experience within fast-moving consumer goods manufacturing.
Ability to train and influence others.
Effective decision-making and communication abilities.
Facilitation skills.
Green Belt Six Sigma, root cause analysis, and analytical problem-solving skills.
Formal qualification in Reliability-Centered Maintenance, Process Failure Mode and Effects Analysis, or Failure Mode and Effects Analysis.
Two to three years of man-management experience or direct supervision.
Organisational skills and ability to handle multiple work streams.
Project management and planning skills.
Presentation skills.
Computer literacy, including Word, Excel, PowerPoint, Access, a computerized maintenance management system, and Project.
Significant computerized maintenance management system experience, report writing, and data interpretation.

Responsibilities

Lead the site Asset Reliability program.
Own and develop the site Major Incident Report, analytical problem-solving, and root cause analysis systems, acting as gatekeeper for effective closure and ensuring relevant improvements are coordinated through appropriate teams.
Embed asset reliability into the site's maintenance strategy and ensure plans deliver long-term improvement, reduce unplanned downtime, and eliminate repeat failures through reliability processes.
Manage the site's condition monitoring and lubrication function, working toward the zero planned maintenance time concept to increase technical availability.
Support planning of failure-related corrective, preventative, and root cause analysis work; use design-out methods to manage original equipment manufacturers and new investment.
Use the computerized maintenance management system to deliver accurate analytical data, identify improvements, avert failures, and produce Top 10 frequency, cost, and downtime analysis, Pareto analysis, cost summary reports, and other data analysis to identify hotspot areas.
Use cost summary details to identify hotspot areas by line and area based on P/Kg and CARV measures, and drive plans to resolve the top three issues per period.
Support the Maintenance Coordinator in delivering Manufacturing Equipment Excellence through Excellence in Execution, ensuring preventive maintenance is value-driven and cost-effective and the site has the technical capability, skills, tasks, and resources required; drive value from the preventive maintenance system, promote a less-is-more approach to preventive maintenance, and drive low-cost reliability improvements.
Own the site criticality program and integrate Reliability-Centered Maintenance protocols so cost-effective maintenance requirements are implemented for critical equipment and reviewed systematically through the Review Existing Maintenance process.
Provide backup for the maintenance supervisor to improve organisational skills and site knowledge, including holiday-season support.

Overview

Reliability Engineer

Maximise Technical Availability and Asset Reliability across all production lines by effectively leading, promoting and introducing analytical problem solving techniques to maximise the overall asset effectiveness.

Responsibilities

Lead the site Asset Reliability program. Own and develop the site Major Incident Report (MIR), Analytical Problem Solving, (APS) Root Cause Analysis (RCA) systems, be the “gatekeeper” for effective closure ensuring all relevant improvements are coordinated via appropriate teams.
Embed asset reliability into the sites maintenance strategy and ensure plans are in place to deliver the long term improvement agenda, unplanned downtime is effectively reduced and repeat failures are eliminated through reliability processes.
Manage the site Condition Monitoring & Lubrication function on route to “zero (planned) maintenance time concept” – this will drive an increase in technical availability
Support the planning of any failure related ‘corrective’ / ‘preventative / RCA’ work – Use design out methods (DOM) to manage OEM & new investment.
Formal evaluation loop - Use CMMS system to deliver accurate analytical data, identify areas for improvements ensuring failures are averted – Top 10 (Frequency, cost & downtime)/ Pareto analysis/ Cost summary reports and effective data analysis to identify ‘hot spot’ areas.
Use cost summary details to highlight ‘Hot Spot’ areas dependant on P/Kg & CARV measures – by line, by area. Drive plans to resolve Top 3 issues / period
Support the Maintenance Coordinator to deliver Manufacturing Equipment Excellence through ‘Excellence in Execution’ Ensuring all PM’s are value driven, cost effective and site has the technical capability (Right skills, right task, right place). Drive value from the PM system. Promote a ‘Less Is More’ culture in preventative maintenance and drive low cost reliability improvements.
Accountable for the site criticality programme. Integrate RCM protocols to ensure the most cost effective maintenance requirements on critical equipment are implemented and reviewed through a systematic review of existing maintenance (REM) process (Review RCM).
Backup maintenance supervisor to improve organization skills and increase the site knowledge (and support in holidays season)

Qualifications

Time served engineer
HND / Degree Mechanical / Electrical Engineering.
5 Years experience within FMCG manufacturing.
Ability to train and influence others.
Effective decision making & communication abilities.
Facilitation skills
Green belt six-sigma / RCA / Analytical problem solving skills.
RCM / PFMEA / FMEA Formal qualification.
2-3 Years man-management experience or direct supervision.
Excellent organisational skills – Ability to handle multiple work streams.
Project management and planning skills
Presentation skills
Computer literate.(Word,excel,powerpoint,access,CMMS,Project)
Significant CMMS experience, report writing, data interpretation

About the Company

PepsiCo

Makes salty snacks, sodas and sports drinks

PepsiCo makes snack foods and soft drinks that supermarkets, convenience stores and restaurants sell around the world. It owns some of the most familiar grocery brands, including Lay's and Doritos chips from its Frito-Lay division and Pepsi, Mountain Dew and Gatorade on the drinks side, along with Quaker oats and cereals. The company runs its own plants and distribution network and earns most of its money selling finished products to retailers and foodservice customers, while partner bottlers produce some of its drinks under license. PepsiCo was formed in 1965 through the merger of Pepsi-Cola and Frito-Lay and is headquartered in Purchase, New York.

Company size: 10,001+
Company stage: IPO
Headquarters: Harrison, NY
Founded: 1965

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